Smartzoom 5 Brochure
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Page 1\nZEISS Smartzoom 5\nSampling Made Simple: Your Automated Digital Microscope \nfor Routine and Failure Analyses\nProduct Information\nVersion 2.0\n\n\nPage 2\n2\nIndustrial microscopy from ZEISS stands for superior optical quality and top \nperformance. And for intelligence you can put to work. \nCase in point: Smartzoom 5, the smart digital microscope that’s ideal for quality \nassurance applications in virtually every field of industry. Quick and easy to set up, \nfully automated, and equipped with dedicated quality assurance and quality control \ncomponents, it’s so simple to operate, even untrained users will produce excellent \nresults. \nWith Smartzoom 5, ZEISS puts the IQ into Industrial Quality.\nSmart Design. Smart Workflow. Smart Output.\nClick here to view this video on YouTube\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\nAnimation\n\n\nPage 3\n3\nSimpler. More Intelligent. More Integrated.\nSmart Design.\nSmartzoom 5 incorporates highly intelligent quality \nassurance and quality control analysis (QA/QC) \ntechnologies as standard features. How intelli\ngent? Take its unique, dedicated QA/QC hardware \ndesign. Smartzoom 5 comes with a number of \nintegrated components. Have a look at the opti-\ncal engine, for example, which combines three \nfunctions – zoom, overview camera, and coaxial \nillumination – in a single component. All this \nin a lightweight, portable system that’s easy to \nassemble and set up – no expert knowledge \nor tools required. Your Smartzoom 5 always \nknows the status of all major components and \ncorrects automatically for component variations. \nThat’s smart design.\nSmart Output.\nSmartzoom 5 is the essence of reliability, delivering \nfast, reproducible QA/QC measurements for \nroutine as well as failure analyses tasks. How \nreliable? The system’s guided workflow in combi\nnation with calibrated components supports user-\nindependent measurement results. And that’s \njust the beginning. The system is fitted out with \nseveral fully automatic functions designed to \nenable fast, highly reliable analyses while enhancing \noverall productivity. That means Smartzoom 5 \ngives you the confidence that comes from knowing \nthe quality of what you are producing at all times. \nSimply annotate your images and export reports \nto word templates. That’s smart output.\nSmart Workflow.\nSmartzoom 5 is equipped with a series of smart \nfunctions and workflow-oriented software, making \nit incredibly easy to put work through. How easy? \nIt features an extraordinary macro recording and \nlearning mode to enhance the workflow for \nrepeat sample analyses of the same type in a \nstep by step manner. The integrated QA/QC \ngraphic user interface combines with gesture \ncontrol to support a seamless macro-to-detail \nworkflow, allowing easy navigation at all times. \nFeatures such as these make Smartzoom 5 \na user-friendly system to work with, even for \nuntrained personnel. Image presets and enhance\nment help you get the best image. A number of \nimage algorithms enable automatic measure\nments. That’s smart workflow.\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 4\n4\nYour Insight into the Technology Behind It\nThat’s Smart Design.\nSmartzoom 5 brings you a number of cleverly integrated components. Cables are minimized and completely \nhoused inside the system to eliminate clutter. The optical engine is the heart of the system, combining zoom, \noverview camera and coaxial illumination – three functions in a single component. Just one minute – that’s \nall you need to assemble the system, and you don’t need expert knowledge or specialized tools either. \nWith Smartzoom 5, you have a choice of three different objectives of varying magnifications ranging from \n10× to 1,011×.* All three contain a bayonet mount that can be powered electrically, meaning you benefit \nfrom rapid objective changes and the objectives’ electrical connectivity. The segmentable LED ringlight inte\ngrated into the objectives is powered via the contacts, and the geometrical correction values are accessed \nindividually from the objectives. Not to be taken lightly: its smart safety features. For instance, if the objective \ntouches the sample or your hand, the motor stops automatically, protecting both user and sample.\n* with respect to a 17.5" monitor\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 5\n5\nYour Insight into the Technology Behind It\nThat’s Smart Workflow.\nOrientation is always simple with Smartzoom 5’s \nintegrated QA/QC graphic user interface supporting \na seamless macro-to-detail workflow. As a result, \nthe entire sample surface is recorded with sepa\nrate optics. You can see instantly which areas \nof your samples are relevant for microscopic \ninspection. Then move to those positions using \ngestures either on the touch monitor or the \ncontroller. You can also set up a coordinate \nsystem to use for carrying out subsequent exami\nnations of components. The images you record \nand the tools you use are displayed in a clearly \narranged manner so you can get an overview \nof your entire inspection workflow at a glance. \nIn addition, the entire workflow is neatly stored \naway, ready to perform the microscopic analysis \nagain and again – step by step. With its auto-\nfeature detection, Smartzoom 5 automatically \nrecognizes and measures samples based on \nparameters you have predefined. For optimal \npresentation simply choose from preview images \nusing best image or live image enhancement \nfunctions such as HDR, noise filtering, sharpening, \nand stabilization. \nThanks to the overview image you always know your position \non the sample. \nAll tools are clearly laid out; you can easily choose your \nfive favorites.\nWith the image presets you can choose the setting which \ndisplays your sample in the best possible way.\nProfit from easy, smartphone-like user interaction.\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 6\n6\nYour Insight into the Technology Behind It\nThat’s Smart Output.\nAs regards the tilting angle and the objectives, \nall Smartzoom 5 components are either encoded \nor motorized. Thus, the software continuously \nmonitors the status of each component and stores \nthe information together with the imaging data. \nSmartzoom 5 also features a user management \nsystem that ensures reproducibility by restricting \nthe adjustments individual operators can make. \nAnnotate your images and export reports effort\nlessly to word templates.\nWith the microscope’s swing arm you can view structures on the sample surface from continuously adjustable angles between –45° and +45°. \nAs you do so, the pivot point of the swivel axis remains stable, and likewise the focus remains squarely on your sample.\nAngle: –45°\nAngle: +45°\nAngle: –30°\nAngle: +30°\nAngle: –15°\nAngle: +15°\nAngle: 0°\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 7\n100 µm\n1 mm\n7\nExpand Your Possibilities\nDigital Microscope \nElectron Microscope\nMotorized Light Microscope\nShuttle & Find between your ZEISS digital and electron microscopes.\nMake the most of the industry largest microscopy portfolio. Extract more value from your ZEISS digital, light and electron microscopes. \nWith Shuttle & Find you easily relocate regions of interest from light microscopy to electron microscopy, and vice versa.\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 8\n8\nTailored Precisely to Your Applications\nTypical Applications, Typical Samples\nTask\nZEISS Smartzoom 5 Offers\nAutomotive Industry\nWorking with structures having different contrasts and small pits \nand/or bumps.\nThe switchable ringlight lets you view these pits and bumps in the best possible way. \nThen use HDR to compensate for contrast differences and intensity variations.\nElectronics Industry\nAnalyzing individual components within the overall context of a component \nassembly. Your samples exhibit significant height differences, yet you want \nto capture everything in sharp images.\nWith its integrated overview camera and relative coordinate system, Smartzoom 5 places \nyour microscopic analysis in the overall context of the sample. EDF brings significant \nheight differences into focus.\nMetal Industry\nComparing the two-dimensional shape of machined components to their \nrespective specifications. Analyzing identical parts more than once.\nAn extensive set of 2D measuring tools give you the ideal means for analyzing parts. \nTeachable jobs enable repetetive analyses.\nMedical Device Industry\nExamining three-dimensional metal components such as stents or molded \nplastic parts for defects or specification deviations.\nSmartzoom 5 makes true-to-life reconstruction and measurement of your part in \n3D possible.\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 9\n500 µm\n2 mm\n1 mm\n200 µm\n500 µm\nZEISS Smartzoom 5 at Work\n200 µm\n9\nCorrosion of auto body, full ringlight illumination, extended \ndepth of field (EDF), objective: 1.6×, magnification: 87×\nLaser weld, coaxial brightfield illumination, objective: \n1.6×, magnification: 32×\nExhaust residues on outlet valve, segmented ringlight \nillumination, extended depth of field (EDF), objective: \n1.6×, magnification: 45×\nCoil wire soldered to contact pin, segmented ringlight illumina\ntion, extended depth of field (EDF), objective: 1.6×, magnifica\ntion: 80×\nVoids on surface of gas tank lid, coaxial brightfield illumination, \nobjective: 5×, magnification: 150×\nLaser shots in air bag cover, full ringlight illumination, extended \ndepth of field (EDF), objective: 1.6×, magnification: 259×\nZEISS Smartzoom 5 at Work\nAutomotive\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 10\nZEISS Smartzoom 5 at Work\n500 µm\n400 µm\n1 mm\n10\nZEISS Smartzoom 5 at Work\nSurface Mounted Device (SMD) acquired without (left) and with \n(right) realtime HDR imaging, objective: 1.6×, magnification \n80×, ringlight illumination\nContact pads on PCB recorded with ringlight illumination (left) \nand digital contrast (right), objective: 1.6×, magnification 109×, \nringlight illumination\nPrinted circuit board (PCB), left: no glare removal, \nright: ringlight and glare removal mode, objective: 0.5×, \nmagnification: 35×\nElectronics\nMounted chip recorded with 3D and stitching acquisition, \nobjective: 1.6×, magnification 72×, ringlight illumination\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 11\n11\n1 Microscope\nZEISS Smartzoom 5 (motorized)\nConsisting of:\n•\t Stand\n•\t Optical engine\n•\t Stage\n2 Objectives \n•\t PlanApo D 5x/0.3 FWD 30 mm (telecentric, \nsuitable for coaxial reflected light and ringlight)\n•\t PlanApo D 1.6x/0.1 FWD 36 mm (telecentric, \nsuitable for coaxial reflected light and ringlight)\n•\t PlanApo D 0.5/0.03 FWD 78 mm (suitable for \nringlight)\nYour Flexible Choice of Components\n3 Illumination \n•\t Ringlight (integrated in the objectives)\n•\t Coaxial reflected light (integrated in optical engine)\n4 Cameras \n•\t Overview camera (integrated in optical engine)\n•\t Microscope camera (integrated in optical engine)\n5 Computer System\n•\t All-in-One PC\n•\t Smartzoom 5 software\n•\t Controller\n6 Accessories\n•\t Transport case\n1\n2\n3\n5\n4\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 12\n371 \n(14.61)\n134 (5.28)\n124,3 (4.89)\n347 (13.66)\n45 ~\n45 ~\n70 (2.76)\n574 (22.60)\n376,1 (14.80)\n310,5 (12.22)\n513,5 (20.21)\n239,5 (9.43)\n \n 170.5 - 230.5\n (6.71 - 9.07)\n 86 - 206\n(3.39 - \n8.11)\n229,5 (9.04)\n12\nTechnical Specifications\nSystem Components\nOptical Unit\nContaining the camera, coaxial reflected light, 10× optical-motorized zoom, and overview camera.\nObjectives\nConnected to the optical unit via a bayonet mount. They contain switchable ringlight and storage module in which the exact magnification is saved.\nStage\nPowered by a stepper motor with integrated controller which makes it possible to move in a reproducible manner to relevant areas of the sample.\nStand\nPowered by a motorized z-drive for focusing and a swing arm to adjust the viewing angle in relation to the surface of the sample. In addition, the stand contains a second \nmotorized drive to correctly adjust the pivot point in relation to the sample height.\nController\nComprising a dual rotary wheel for controlling zoom, focus, and stage movement; a touch pad for gesture controlling hardware and software; touch display for operating \nsoftware features; and detachable wireless keyboard.\nAll-in-One PC\nContaining the Smartzoom 5 application software and connected to the controller via USB 2 and to the stand via USB 3.\nTechnical Data\nMaximum Resolution\n~ 1 µm\nMaximum Magnification\n1,011× (with respect to a 17.5" display diagonal and an aspect ratio of 4:3)\nFWD at Maximum Magnification\n30 mm\nFOV at Minimum Magnification\n40 mm\nCamera\nSensor type: CMOS\nSensor size: 1", 4.2 megapixel \nTotal pixels: 2,048 × 2,048\nAvailable pixels: 1,920 × 1,440\nEffective pixels: 1,600 × 1,200\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 13\n13\nTechnical Specifications\nTechnical Data\nImage Resolution\nStandard: 2.1 megapixel\nTrue RGB: 2.1 megapixel \nHigh definition: 18 megapixel \nImage Format\n.czi\nExport: .czi, .jpg, .tif, .png\nFrame Rate Live Image\nUp to 30 fps\nOptical Zoom \nZoom factor: 10×\nZoom range: 0.5× to 5.0×\nObjectives Data\nPlanApo D 0.5x/0.03\t\nFWD 78 mm\nPlanApo D 1.6x/0.1\t\nFWD 36 mm\nPlanApo D 5.0x/0.3\t\nFWD 30 mm\nMotorized Stage\nTravel (x/y): 130 × 100 mm\nTravel (z): ~60 mm\nMaximum load: 4 kg\nReproducibility: ±1 µm\nAbsolute accuracy: ±5 µm\nStand\nTilting angle (encoded): ±45°\nMaximum sample height: ~120 mm\nReproducibility: ±1 µm\nAbsolute accuracy: ±10 µm\nPassive vibration absorption\nIllumination\nCoaxial LED reflected light\nLED ringlight with 4 individual selectable segments\nMixed illumination: coaxial and ringlight (brightness and ratio adjustable)\nAll-in-One PC\nOperating system: Windows 8.1\nMonitor size: 21.5"\nResolution in pixels: 1,920 × 1,080\nWeight\n~22 kg (system without PC)\n~30 kg (entire system)\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 14\n14\nTechnical Specifications\nSoftware Concept\nUser Level\nAdministrator\nOperator\nSoftware Modes\nRoutine examination\nFree examination\nOperating System\nWindows 8.1, 64 bit\nMagnification Calibration\nFactory calibration\nManual calibration\nUnits\nMetrical (nm, µm, mm)\nImperial (nm, mil, inch)\nWhite Balance\nFactory default\nManual white balance\nSoftware Features\nImage Acquisition\n2D\nEDF (Extended Depth of Field)\n3D (method depth of focus 3D reconstruction)\nStitching (ad hoc, area), stitching + EDF, stitching + 3D\nBest image functionality\nTimes series\nRelief display\nDigital contrast\nColor segmentation\nAcquisition Mode\nAuto exposure / manual exposure\nAperture control\nWorkflow Features\nOverview image: microscopic image is displayed in context of overview image for easy navigation\nCoordinate system for position tracking of recurring parts\nTilting workflow (automatic pivot point)\nWorkflow covers inspection tasks in their entirety\nShuttle & Find Calibration Workflow (optional)\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 15\n15\nTechnical Specifications\nSoftware Features\nImage Enhancements\nRealtime HDR\nNoise filtering\nAutomatic shading correction\nSharpening\nImage stabilization\nBrightness / Contrast\nHigh resolution image acquisition\nRinglight glare removal\nAutofocus\nGlobal autofocus\nLocal autofocus\nAutofocus tracking\n3D Rendering Options\nWire frame\nEDF texture\nHeight texture\nz-scaling\n2D Tools\nAnnotations (arrow, circle, rectangle, text, scalebar)\nMeasurement tools (distance, height, perpendicular line, parallel lines, multi line, connected angle, disconnected angle, contour, circle radius, circle diameter, \ncircle-to-circle distance, reference point)\nArea tools (circle, rectangle, polygon, contour, brightness)\nMarker (count tool)\nShuttle & Find (points, region) (optional)\n3D Tools\nDistance\nProfile (height, width, 3-point angle, 4-point angle, radius, diameter, distance, parallel lines, perpendicular lines, marker, multiline)\nVolume\nAngle\nSmart Tools\nArea measurement \nRepetitive objects (replicate tools on each object found)\nGolden sample comparison\nReporting\nMS Word format\nLanguages\nMulti language support\nOptional Software\nShuttle & Find; ConfoMap\n› In Brief\n› The Advantages\n› The Applications\n› The System\n› Technology and Details\n› Service\n\n\nPage 16\nNot for therapeutic, treatment or medical diagnostic evidence. Not all products are available in every country. Contact your local ZEISS representative for more information. \nEN_42_011_126 | CZ 04-2016 | Design, scope of delivery and technical progress subject to change without notice. | © Carl Zeiss Microscopy GmbH\nCarl Zeiss Microscopy GmbH\n07745 Jena, Germany \nmicroscopy@zeiss.com \nwww.zeiss.com/smartzoom\nALLIED HIGH TECH PRODUCTS, INC. \n2376 E. Pacifica Place \nRancho Dominguez, CA 90220 \n(800) 675-1118 \nwww.alliedhightech.com\n