TechCut 5x Brochure 2024 Digital
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Page 1\n1\nA VERSATILE, PROGRAMMABLE \nSECTIONING MACHINE DESIGNED TO \nCUT A WIDE VARIETY AND SIZE OF MATERIALS \nQuality Products for Metallographic Sample Preparation & Analysis\nProduct Brochure\nTechCut 5x™\nPRECISION HIGH SPEED SAW\n\n\nPage 2\n2\nFeatures:\n• Unique fixturing design that allows use of either \n indexing or T-slot tables \n• Soft-starting function for easing blade into \n cut/material\n• Programmable feed rate and cut depth with high\n speed auto retraction\n• Sample rotation for difficult, round or thick \n samples (requires rotation attachment)\n• 7" color LCD touchscreen with keypad entry \n to control all functions\nThe TechCut 5x™ precision high speed saw is \na versatile, programmable machine designed \nto cut a wide variety and size of materials. It \nautomatically sections materials at high speeds, \nincreasing sample throughput. \nThe PLC-based system controls sample feed rate, \ndistance and force. Closed-loop monitoring of the \nblade and table optimizes cutting performance \nand minimizes blade breakage by automatically \nadjusting the feed rate when variations in sample \nmaterial or thickness are detected. \nWhen sectioning is complete, the table \nautomatically retracts the sample to the home \nposition and stops blade rotation and coolant flow. \nThe unique fixturing system allows for easy \nchanges between the T-slot table and the \nX-axis tables. Both table types offer a variety of \nconvenient table-specific fixture options. \nTables, accessories and consumables are \nsold separately.\nUnparalleled Fixturing Versatility\nThe unique design of the TechCut 5x™ allows the user to quickly and \neasily switch between T-slot and X-axis indexing tables.\nThe greater surface area of the T-slot table is more suitable for \nlarger samples, while indexing tables provide quantitative X-axis \npositioning between the sample and blade for precision sectioning \napplications.\nThis flexibility enables quick breakdown and setup of fixturing when \ndealing with a wide range of sample shapes and sizes.\nItem Description\n5-5750-ER TechCut 5x™ with External Reservoir, \n100–240 V\n5-5750-IR \tTechCut 5x™ with Internal Reservoir, \n100–240 V\n5-5750-FT TechCut 5x™ with Water Flow-\nThrough, 100–240 V \n(see page 8 for coolant system details)\n\n\nPage 3\n3\nDuring the cutting process, adaptive force control optimizes \nthe feed rate throughout the sectioning process, allowing the \noperator to select force (low, medium or high) or feed rate as \nthe preference for control. \nAs thicker or harder regions of the sample pass through the \nblade, resistance will increase. The adaptive control lowers the \nfeed rate as it passes through this region and raises it when it \ndetects less resistance. If the closed-loop monitoring system \nsenses abnormal motor loads or blade binding, the table is \nretracted and the cutting cycle is stopped, reducing blade \nbinding/breakage.\nCut depth can be set up to 8"/200 mm in 0.01"/0.2 mm \nincrements. Feed rate is programmable from 0.01" to 5" (0.2 \nmm to 125 mm) per minute.\nAutomatic Sample Feed\nThe hand wheel is utilized to slowly feed delicate samples \ninto the blade to minimize damage, allowing the user to \n“feel” the sectioning operation. It is also convenient for blade \ndressing. When not in use, the folding black knob rests inside \nthe wheel hub to avoid entanglement. \nHand Wheel Sample Positioning\nThe included 2" (50 mm) and 3" (75 mm) flanges \naccommodate blades between 3" (75 mm) and 8" (200 mm) \nin diameter, with either a 0.5" (12.7 mm) or 1.25" (32 mm) ID \narbor hole.\nDual Purpose Blade Flanges\nWhen reversed, the outer flange features a step-arbor \nto allow use of blades with a 1.25" (32 mm) arbor hole.\nJoystick Sample Positioning\nThe joystick, with three programmable speed ranges and \nproportional control, allows the user to position the table \nquickly and accurately while observing the sample as it \nmoves into position. \n\n\nPage 4\n4\nLarge Cutting Compartment\nWith a 5" (125 mm) clearance to the left-hand side of the blade \nand 6" (150 mm) to the right side, long and/or large parts are easily \naccommodated. \n \nThe T-slot table provides 2" (50 mm) of clearance beneath the \nspindle, and the X-axis tables provide 3" (75 mm) of clearance.\n \n \n5" (125 mm)\n6" (150 mm)\n2" (50 mm)\n \nLED illumination inside the cover allows easy observation of \nthe sectioning process through the large viewing windows.\nLED Illumination\nWash-Down Hose\nThe wash-down hose is used to clean the cutting compartment. \nA quick-connect fitting on the end of the coolant nozzle bridge \nallows the hose to be connected for temporary use and \ndisconnected for storage. \nBlade Dressing\nLoaded/clogged blades can easily be dressed to resume \noptimal cutting performance. The quick-slide vise or vertical \nclamp is used to hold the dressing stick, which is then \nmanually fed into the blade using the hand wheel.\nThe 7" color LCD touchscreen is used to control all functions \nand is extremely easy to navigate, allowing greater efficiency \namong users. \nLCD Touchscreen\nEasy Blade Changes\nA spindle lock button holds the rotating hub in place while \na specially designed wrench loosens the retaining nut. This \nallows blades to be quickly and easily changed.\n\n\nPage 5\n5\nFlat samples up to 0.25" (6 mm) thick can easily be secured \nto the T-slot table with these height adjustable clamps. \nItem Description\n5-5350 Table Clamp (Pk/4)\nTable Clamp\nQuick-Slide Vise\nVertical Adjusting Clamp\nThe vertical adjusting clamp can be positioned in any \norientation throughout the T-slots in the table. The height \nadjustable lever allows various size samples up to 2.25" \n(57 mm) to be secured. Interchangeable pads allow \nhandling of a variety of sample shapes. One (1) angled pad \nand one (1) flat pad are included.\nMade of hardened 17-4 stainless steel, the quick-slide vise \nfeatures a lead-screw that disengages for quick and easy \noperation. Removable Delrin inserts (included) are ideal for \nholding brittle or delicate samples. The vise mounts directly \nto the indexing or T-slot tables.\nItem Description\n5-4050\t\n Vertical Adjusting Clamp\n5-4050SPA\t\n Swivel Pad Assortment Kit\nThe T-slot table allows the use of a wide range of clamping \nand fixturing options available to accommodate a variety of \nsample shapes and sizes. \nMeasuring 7.75" W x 8.25" D (195 x 210 mm), it is machined \nfrom aluminum billet and fitted with stainless tops for \ndurability.\nT-Slot Table\nItem Description\n5-5330 T-Slot Table\nItem Description\n5-5525 Quick-Slide Stainless Steel Vise\n5-5525-1-S\t\n 1" Jaw Spacer/Extender\n\n\nPage 6\n6\nX-Axis Indexing Tables\nThe X-axis indexing tables allow quantitative positioning for \nsectioning in precise locations. Two resolution options are \noffered: 25 µm (coarse) and 5 µm (fine). Coarse positioning \nis more applicable for metallurgical sectioning applications, \nwhile fine positioning is more suitable for tight geometry \nrequirements usually found in microelectronic failure analysis \nand dicing applications.\nBoth feature 4" (100 mm) of travel and a 0.5" (12.7 mm) \ncenter-threaded mounting interface for maximum fixture \npositioning versatility. The easy-to-read indexing dial can be \nrotated to allow zeroing of the scale.\nItem Description\n5-5320\t\n X-Axis Indexing Table, 25 µm Resolution\n5-5325\t\n X-Axis Indexing Table, 5 µm Resolution\nCam-Lock Fixture Adapter\nThe cam-lock fixture adapter offers a quick and convenient \nmethod for securing and detaching the #15-1045 multipurpose \nfixture to the indexing tables. The sectioned sample can then \nbe transferred without disturbing orientation directly to the \nMultiPrep™ for grinding/polishing on the same plane. \nThese stainless steel saddle clamps provide single or dual \nclamping for cross-section cuts. They mount directly onto \nthe indexing tables and can be spaced at different widths for \nversatility. V-notches on both sides of the clamp hold parts \nsecurely in place.\nItem Description\n5-5555 Saddle Clamp (Pk/2)\nMade of hardened 17-4 stainless steel, the quick-slide vise \nfeatures a lead-screw that disengages for quick and easy \noperation. Mounts directly to the indexing or T-slot tables.\nRemovable delrin inserts (included) are ideal for holding brittle \nor delicate samples. (Vise riser #5-5515 shown above.)\nItem Description\n5-5525 Quick-Slide Stainless Steel Vise\n5-5514 0.75" (19 mm) Vise Riser\n5-5515 1.5" (38 mm) Vise Riser\nItem Description\n5-5520 Cam-Lock Fixture Adapter\n15-1045 Multipurpose Fixture\nQuick-Slide Vise\nCam-Lock Fixture Adapter\nSaddle Clamp\n\n\nPage 7\n7\nThe rotational cutting attachment, which mounts directly to \nthe indexing or T-slot tables, enables sample rotation during \na cut. Its benefits include:\n• Increased sample thickness capacity\n• Shortened cutting time\n• Reduced blade/motor load\n• Reduced heat on the sample\nThe sample can be rotated continuously or oscillated through \nthe cut. All fixtures shown on page 10 are included.\nThe teardrop holder secures various sized mounts from 25 \nmm to 2" diameter. It is mounted to the indexing tables for \nprecise location sectioning, and positions the mount at the \ncenter of the blade.\nItem Description\n5-5745 Rotational Cutting Attachment with Holders \nItem Description\n5-5560 Teardrop Holder for 25 mm - 2" mounts\nThe dicing rotation stage (shown mounted on #5-5730 Z-axis \nstage and #5-5325 fine indexing table) allows 360° rotational \npositioning of flat substrates. Samples are mounted to the \nborosilicate glass insert using wax, which is secured with set-\nscrews for quick attachment and removal. It can be mounted \ndirectly to the indexing tables, or to the Z-stage to control \ncutting depth.\nItem Description\n5-5540\t\nDicing Rotation Stage, 360°/0.1° resolution\nThe fixture rotation stage (shown with #5-5525 vise) allows angle \ncutting in 2° increments. A variety of fixtures can be mounted to \nprovide rotational adjustment of the sample relative to the blade. \nIt mounts directly to the indexing tables or Z-axis stage.\nItem Description\n5-5070\t\nFixture Rotation Stage, 360°/2° resolution\nRotational Cutting Attachment\nTeardrop Holder\nDicing Rotation Stage\nFixture Rotation Stage\n\n\nPage 8\n8\nThe Z-axis stage (shown mounted on #5-5325 fine indexing \ntable with #5-5540 dicing rotation stage) allows vertical \npositioning of the sample relative to the blade. It provides 2" (51 \nmm) of Z-travel with 5 µm increments. The platform has a 0.5" \ncenter-threaded mounting interface for stage/fixture positioning \nversatility, and it mounts directly to the indexing tables.\nItem Description\n5-5730 Z-Axis Stage, 5 µm increments\nCoolant System Options\nInternal Reservoir, 1.25 Gallon (4.7 L)\nExternal Reservoir, 7 Gallon (26.5 L)\nAn internal 1.25-gallon (4.7 L) stainless steel reservoir sits \nbeneath the cutting platform. An internal pump draws coolant \nfrom the reservoir through a filtered intake designed to \nprevent clogging.\nItem Description\n5-5590 External Filtration System\nExternal Filtration System\nWith a reusable/cleanable 75 µm stainless steel filter, this \nfiltration system is designed for applications where excessive \ndebris is generated during sectioning operations (plastics, \nresins, composites, ferrous metals). This filter is only to be \nused with an internal reservoir (IR) system.\nShown with optional #5-5580 Magnetic Particle Collector\nZ-Axis Stage\nThe 7-gallon (26.5 L) recirculating coolant system is \nconstructed of corrosion resistant materials for maximum \ndurability. The reservoir fits conveniently in the available \ncabinet, or can be placed near the machine in existing lab \nfurniture. A removable catch screen enables quick cleaning of \nlarger particles. Baffles inside the reservoir trap particulates. \nThe optional roller cart (included with cabinet) allows easy \ntransfer for cleaning.\nWater Flow-Through System\nThe flow-through version of the TechCut 5x™ is configured for \ncontinuous, non-recirculating flow of water, typically preferred \nfor applications where purity is essential, such as wafer/\nsubstrate dicing. It requires connection to a pressurized \nwater source and drain.\n\n\nPage 9\n9\nT-Slot Table Accessories\nUniversal T-Slot / X-Axis Table Accessories\nX-Axis Table Accessories\n5-5525 \nQuick-Slide Vise with Delrin jaw \ninserts, 2" (51 mm) capacity\n5-4050\nVertical Adjusting Clamp\n5-5350\nTable Clamp\n5-5555\nDual Saddle Clamp set, \nwith 0.25" (6 mm) risers \n5-5540\nDicing Rotation Stage\n5-5730\nZ-Axis Stage\n5-5520\nCam-Lock Fixture\nAdapter\n5-5070 \nFixture Rotation Stage\n5-5560\nTeardrop Holder, \n25 mm - 2" mounts\n5-5745 \nRotational Cutting \nAttachment\n\n\nPage 10\n10\n5-4230\nCabinet\nCabinet (Front Elevation)\nCabinet (Side Elevation)\nCabinet - Internal View with \nExternal Coolant Reservoir \n(5-5750-ER)\n20-1501\nSurface Mount \nFixture\n20-1507\nMount Holder, \n2" (51 mm)\ndiameter capacity\n20-1515\nMultipurpose \nFixture,\n1" x 1.5" \n(25 x 38 mm)\ncapacity\n20-1502\nMultipurpose \nFixture, \n1.5" x 2" \n(38 x 51 mm) \ncapacity\nRotational Attachment Fixtures\nCabinet/Stand\n\n\nPage 11\n11\nDimensions\nTechnical Specifications\nBlade Range\nDiameter: 3" – 8" (76 – 200 mm) \nArbor Hole: 0.5" or 1.25" (12.7 or 32 mm)\nFlange Sizes\n2" (51 mm) & 3" (76 mm) included\nSample/Cutting Capacity\n6" W x 6" L x 2.5" H (152 x 152 x 64 mm)\nY-Axis Cut Depth\nManual or programmable cut-depth from 0.01" – 8" (0.2 – 200 mm)\nY-Axis Feed Rate\nProgrammable from 0.01" – 5" (0.2 – 125 mm) per minute\nX-Axis Table (if purchased)\n4" (102 mm) travel, 5 µm or 25 µm increments with zeroing dial\nT-Slot Table\n7.75" D x 8.25" W (195 x 210 mm) with four (4) channels\nForce\nLow / Medium / High\nMotor Power\n1.25 HP (950 W)\nBlade RPM\n500 – 5,000 (100 RPM increments)\nElectronics\nPLC controlled\nOperating Voltage\n100–240 VAC, single phase 50/60 Hz\nDisplay\n7" LCD touchscreen - imperial or metric units\nCutting Action(s)\nLinear or Linear + Rotation\nRecirculating Coolant Capacity\nInternal: 1.25 gallons (4.7 L) \nExternal: 7 gallons (26.5 L)\nSafety\nElectronic sensor/blade cut-off for cover, Emergency stop\nWeight\n132 lb. (60 kg)\nWarranty\n2 years\nIncludes\nOperation manual, country-specific power cord\n\n\nPage 12\n12\nAllied Equipment and Fixtures are \nDesigned and Manufactured by \nAllied in the U.S.A.\nEquipment is subject to change due to \ninnovations/improvements at any time.\nBrochure #: TC5x V2.0\nVisit us online! www.alliedhightech.com\n310.635.2466 Worldwide / 800.675.1118 U.S. & Canada\n•\t\nCerritos, California\n•\t\nNorwalk, California\n•\t\nEdmond, Oklahoma\n