allied-catalog-2013
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Page 1
Page 2
CEO's Message
Welcome to the Allied High Tech Products catalog and to a world of technology, equipment and consumables for
metallurgical sample preparation and analysis.
For over 36 years, Allied has been meeting the needs of companies in the materials science, materials manufacturing,
aerospace, military, microelectronics, photonics, fiber optics, and research & development industries. We aggressively
pursue the advancement of methods and procedures related to each of these industries, and therefore promote close
working relationships with hundreds of the world’s leading research universities, laboratories and institutions.
The Allied commitment is simple and complete: We provide our customers the finest and most advanced equipment
and consumables for surface and sample preparation, expert technical assistance and unequalled service, before and
after purchase.
Every day. Worldwide.
Our measure of success has always been, and always will be, your complete satisfaction with Allied’s products and
services. As you browse our catalog, I invite you to see for yourself the variety of ways Allied can support your pursuit
of success. We look forward to helping you get there. Thank you for choosing Allied.
Sincerely,
Clayton A. Smith, CEO
WELCOME TO ALLIED HIGH TECH PRODUCTS, INC.
Advancing Technology in Sample Preparation
Page 3
5 REASONS TO CHOOSE ALLIED
5
•
Open account (Net 30 Days)
•
L/C - Letter of Credit
•
EFT - Electronic Funds Transfer
•
Credit Card - Visa®, Mastercard®
or American Express®
Convenient payment options
1
Exceptional quality products
and great values
Each Allied product is researched, designed,
produced and/or selected by our team of
product application specialists, engineers,
laboratory technicians and technical experts.
We simply don’t sell anything we wouldn’t be
proud to use ourselves.
3
Service that’s always prompt,
friendly and personal
You won’t find voicemail at Allied unless you
are really looking for it. Our renowned service
is always personal, friendly and helpful.
4
Ordering the way you like
With so many convenient ways to order,
making your equipment and consumables
purchases has never been easier.
•
Secure order via our website
•
Phone
•
Fax
•
Email
•
USPS mail
2
Items in stock, ready for
immediate shipment
With the largest inventory of its kind, Allied
supports customers with prompt, next-day
shipment, using the finest transportation
sources available, including UPS and FedEx.
Website Features
● Easy-to-create online accounts
● Equipment “Quote List” function
● Equipment Videos
● Support page with detailed Product Instruction sheets
● Downloadable Safety Data sheets
● “Welcome to Allied” video on the home page, with
insider tour of Allied’s culture and facility
● “Vertical Integration” video on the home page, detailing
Allied’s manufacturing process and product
development philosophy
● A robust shopping module for purchase of consumables
and equipment accessories
● Detailed “Industry Database” featuring micrographs and
innovative Allied equipment related to each industry
● Comprehensive “Application Report” database with the
latest sample preparation techniques for a wide variety
of materials
Get a
Quote
Product
Search
Functionality
Customer
Support
Shop for
Consumables
& Accessories
Intuitive
Navigation
View
Product
Videos
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Order
History
Create an
Online
Account
Visit us: www.alliedhightech.com
© Allied High Tech Products, Inc. 2019
Page 4
Allied designs and manufactures
a complete range of state-of-the-art
equipment at its 15,000 ft2
California headquarters.
Engineering
Machining Center
Manufacturing
Using the latest 3D CAD design
software, a team of dedicated
mechanical, electrical and design
engineers assures that Allied’s
equipment is designed and built
for maximum performance
and dependability.
Allied’s personnel are committed to
“the ultimate service experience”
starting with our friendly and helpful
customer service personnel.
Our goal is your complete
satisfaction!
In-house precision machining
capability allows critical parts
processing, rapid prototyping
and custom manufacturing.
Customer Service
Advancing Technology in Sample Preparation
Page 5
Technical Workshops
Warehouse
Allied materials engineers and lab
technicians provide product
demonstrations and training, develop
specialized sample procedures for
customers worldwide and evaluate
new products prior to introduction.
Allied’s warehouse team receives,
inspects and repackages products
daily, ensuring that consistent,
high quality standards are met.
With the largest inventory of its kind,
Allied’s next-day order processing
supports the immediate needs of
customers worldwide.
In scheduled programs, Allied
offers technical expertise and training
on the latest processes, equipment
and consumables.
Applications Laboratory
© Allied High Tech Products, Inc. 2019
Page 6
Al2O3, SiC & SiO2 Lapping Films.................................43
Diamond Suspensions...........................................44-45
Diamond Compounds.................................................46
Polishing Lubricants....................................................46
Colloidal Suspensions.................................................47
Alumina Powders, Suspensions & Solutions..............48
Polishing Cloths.....................................................49-54
Milling
Precision Milling/Polishing System.........................56-58
Substrate Measurement System.................................59
Accessories.................................................................60
Consumables.........................................................61-63
Cleaning
Ultrasonic Cleaners & Accessories.............................64
Solutions & Compressed Air.......................................64
Imaging/Analysis
Inverted Microscopes.............................................66-67
Upright Microscopes..............................................68-69
Stereo Microscopes...............................................70-71
Zoom Microscope....................................................... 72
Light Sources & Guides..............................................73
Imaging/Archiving Software...................................74-75
Imaging Workstations..................................................74
Digital Cameras...........................................................76
Hardness Testing
Micro Vickers/Knoop..............................................78-79
Automatic Micro Vickers/Knoop..................................80
Accessories.................................................................81
Macro Vickers/Knoop..................................................81
Rockwell/Superficial....................................................82
Index ......................................................83-87
Sectioning
Abrasive Cut-Off Saw....................................................8
Precision High Speed Saw............................................9
Precision Low Speed Saw..........................................10
Trim Saw .................................................................... 11
Diamond Band Saw.................................................... 11
Wafering Blades.....................................................12-13
Cutting Fluids..............................................................13
Abrasive Cut-Off Blades.........................................14-15
Mounting
Mounting Press...........................................................16
Powders & Preforms...................................................17
Acrylics........................................................................18
Pressure Chamber......................................................18
Epoxies.......................................................................19
Epoxy Impregnation System.......................................19
Accessories............................................................20-22
Mount Storage Cabinet...............................................22
Grinding/Polishing
Semiautomatic Systems.........................................24-27
Sample Holders .....................................................28-29
Precision Systems..................................................30-31
Manual Machines...................................................32-33
TEM/Cross-Sectioning Tools.......................................33
Platen Storage Cabinet...............................................34
Platens & Accessories............................................34-35
Fluid Dispenser...........................................................36
Silicon Carbide Discs.............................................38-39
Zirconia Alumina Discs................................................40
Abrasive Belts, Strips & Rolls......................................40
Grinding Stones..........................................................40
Dia-Grid Diamond Discs..............................................41
Diamond Lapping Films..............................................42
New!
New!
New!
Page 7
Sectioning
7
Diamond Band Saw
(Page 11)
TechCut 5™
(Page 9)
TechCut 4™
(Page 10)
PowerCut 10x™
(Page 8)
TrimSaw 2™
(Page 11)
New!
Page 8
Dual T-slot tables provide a versatile platform for
various fixturing options to secure irregular-shaped
samples (#5-4050 Vertical Adjusting Clamps shown).
Dual T-slot tables accommodate two quick-slide
vises to provide maximum sample support for
burr-free cutting.
The #5-4230 Cabinet/Stand is useful for
blade, tool and coolant tank storage.
The new PowerCut 10x™ is a powerful, reliable, benchtop
cut-off saw designed for low- to high-volume applications.
It accommodates blades up to 10" (254 mm) in diameter,
allowing a wide variety of sample shapes and sizes up to
3.75" (95 mm) thick to be sectioned. A side port allows
cutting of longer samples such as bar stock.
Recirculation system, accessories and consumables
are sold separately.
PowerCut 10x™ Cut-Off Saw
Item
Description
5-4200 PowerCut 10x™, 230 V, 3-Phase
5-4200-415 PowerCut 10x™, 415 V, 3-Phase
5-4200-480 PowerCut 10x™, 480 V, 3-Phase
5-4005 Quick-Slide SS Vise: 3.45" Opening x 2" W x
1.95" H (87 x 51 x 49 mm)
5-4230 Cabinet/Stand: 26" W x 31" D x 37" H
(660 x 787 x 940 mm)
5-4050 Vertical Adjusting Clamp, 2.25" (57 mm) Capacity
Accessories
5-4205 Recirculating Coolant System, 7 gal. (26.5 L)
Capacity (for #5-4200 Saw)
5-4205-415
Recirculating Coolant System, 7 gal. (26.5 L)
Capacity (for #5-4200-415 Saw)
5-4205-480
Recirculating Coolant System, 7 gal. (26.5 L)
Capacity (for #5-4200-480 Saw)
5-4006 Sample Support Platform (for #5-4005 Vise)
Features:
10" (254 mm) diameter blade capacity
Accepts blades with either 1.25" or 32 mm arbor hole
Powerful 3.5 HP (2600 W) stainless-steel waterproof
motor, 3,450 RPM
Cutting capacity: up to 3.75" (95 mm) bar stock
5" (127 mm) distance between blade and motor, allowing
longer/larger parts to be sectioned
Two (2) T-slot tables (4" W x 7.75" D [102 x 197 mm])
provide 4 T-slots to support front-to-back and side-to-side
vise/clamp positioning
Large shatterproof viewing window
LED illuminated interior
Corrosion and impact resistant cover
Sturdy cast aluminum base
Side port for cutting long samples
Electronic brake to stop blade at end of operation
Safety switch to stop blade when cover is lifted
Emergency shut-off switch
Dimensions: 24" W x 26" D x 17" H (610 x 660 x 432 mm)
Weight: 168 lb. (76 kg)
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
New!
Sectioning
8
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
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9
www.alliedhightech.com
Sectioning
Item
Description
5-5320
X-Axis Table, 25 µm Resolution
5-5700-ER TechCut 5™ with External Reservoir, 100-240 V
5-5700-IR TechCut 5™ with Internal Reservoir, 100-240 V
Indexing Tables & Accessories
5-5730
Z-Axis Stage, 5 µm Resolution
5-5510
Multiposition Vise, 3" (76 mm) Capacity
5-5520
Cam-Lock Fixture Adapter
5-5560
Teardrop Holder for 25 mm - 2" mounts
5-5070
Fixture Rotation Stage, 360° w/ 2° Resolution
5-5325
X-Axis Table, 5 µm Resolution
5-5540
Dicing Rotation Stage, 360° w/ 0.1° Resolution
15-1045
Multipurpose Fixture, 2" (51 mm) for #5-5520
5-5555
Saddle Clamp Set (Pk/2)
#5-5330 T-Slot Table provides a versatile
platform for fixtures. Shown here with
#5-4050 Vertical Adjusting Clamps.
5-5330
T-Slot Table (7.75" W x 8.25" D (195 x 210 mm)
5-5350
Clamp Set for up to 0.25" Thick Samples (Pk/4)
5-4050
Vertical Adjusting Clamp, 2.25" (57 mm)
Capacity
T-Slot Table
5-5745
Rotational Cutting Attachment with Holders
5-5525
Quick-Slide SS Vise, 2" (51 mm) Capacity
Universal Accessories
#5-5320 X-Axis Table with
#5-5745 Rotational Cutting Attachment
#5-5520 Cam-Lock Fixture Adapter
with #15-1045 Multipurpose Fixture
#5-5730 Z-Axis Stage with
#5-5540 Dicing Rotation Stage
#5-5525 Quick-slide stainless steel
vise with removable delrin jaw inserts
The TechCut 5™ precision high speed saw is a versatile,
programmable machine designed to cut a wide variety
and size of materials. It automatically sections materials
at high speeds, increasing sample throughput. The
microprocessor-based system controls sample feed
rate, distance and force, and automatically adjusts feed
rate as the cutting condition changes due to varying
thickness and/or material differences in the sample.
When sectioning is complete, the table automatically
retracts the sample to the home position and stops
blade rotation and coolant. The unique fixturing system
allows for easy changes between the T-Slot Table and
the X-Axis Tables. Both tables offer a variety of
convenient, table-specific fixture options.
Tables, accessories and consumables are sold
separately.
TechCut 5™ Precision High Speed Saw
Features:
Automatic Y-Axis sample advancement with soft-start,
programmable from 0.05" to 3" (1.25-76 mm) per minute
Manual Y-Axis sample advancement using hand wheel
Cutting capacity: up to 2.5" (63 mm) bar stock
Accepts 3-8" (76-203 mm) blades with either 0.5"
(12.7 mm) or 1.25" (32 mm) arbor hole
Variable speed: 500-5,000 RPM (100 RPM increments)
Adjustable cut depth with high speed auto retraction
Selectable sample force (low, medium, high) to optimize
feed rate automatically
Sample rotation for difficult, round or thick samples (with
optional #5-5745 Rotational Cutting Attachment)
1.25 HP (950 W) high torque DC motor
Touchpad switches to control all functions
LED illuminated interior
Intuitive control panel with backlit 4-line LCD display
(imperial or metric units)
Protective metal cover with viewing windows and safety
auto shut-off sensor
Recirculating coolant system - either internal 1.25 gal.
(4.7 L) or external 7 gal. (26.5 L) capacity reservoir
Dimensions: 24" W x 25" D x 19" H (610 x 635 x 483 mm)
Weight: 142 lb. (65 kg)
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
Page 10
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Sectioning
The TechCut 4™ is a precision low speed saw excellent
for cutting smaller, delicate samples that cannot tolerate
increased heat caused by high speed sectioning.
The pivoting cutting arm has adjustable weights to apply
or counterbalance downward force to the sample during
sectioning. Cutting fluid is drawn from the reservoir by
the blade to cool the sample. With a 3" to 6" blade range,
samples up to 2" thick can be sectioned.
Accessories and consumables are sold separately.
TechCut 4™ Precision Low Speed Saw
Features:
Gravity-fed cutting system
3-6" (75-150 mm) diameter blade range, 0.5"
(12.7 mm) arbor hole
Variable speed with LED display: 10-500 RPM
(10 RPM increments)
Cutting capacity: 2" (51 mm) thickness
Micrometer sample indexing, 0.002 mm resolution,
0-25 mm range
Spring-retractable dressing stick attachment for
dressing while sectioning
Optical shut-off sensor with adjustable stop
to control depth of cut
Precision machined aluminum and stainless steel
construction that maximizes corrosion resistance and
durability
0.06 HP (45 W) motor with durable reduction
gearbox for constant high-torque output
Sliding weights that provide variable sample loading:
0-300 grams
Touchpad switches to control all functions
Removable splash shield
Removable coolant reservoir
Removable catch screens that prevent sectioned
pieces from falling into reservoir
Dims: 13" W x 15" D x 13" H (330 x 381 x 330 mm)
Weight: 36 lb. (16 kg)
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
Optical shut-off sensor with
adjustable stop
Spring-retractable dressing stick
attachment allows dressing while
sectioning.
Item
Description
B
E
A
Accessories
5-5005
Teardrop Fixture for 25 mm - 1.5" mounts
5-5015
Bone Fixture
5-5030
Multipurpose Fixture
5-5035
Dual Saddle Clamp
5-5045
2.5" (63 mm) Flange Set
5-5025
Vacuum Fixture, for 27 x 46 mm
Glass Slide
5-5040
Swivel Attachment (to adapt other
fixtures for angle cutting)
5-5010
V-Block Fixture, 1" (25 mm) Capacity
5-5020
Single Saddle Clamp
A
B
C
D
E
F
G
H
5-5200
TechCut 4™, 100-240 V
G
D
C
H
F
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www.alliedhightech.com
Sectioning
Item
Description
The TrimSaw 2™ is excellent for rapid sectioning of
printed circuit boards, ceramic substrates, electronic
packages, excess mounting material and other
nonmetals.
Cutting fluid is drawn from the reservoir by the
rotating blade and applied to the sample. Using a 6"
(150 mm) blade, samples up to 1.6" (41 mm) thick
can be sectioned. Optional fixtures slide in the table
slot for more precise cutting requirements or when
handheld cutting cannot be tolerated.
Accessories and consumables are sold separately.
Item
Description
Features:
0.25 HP (190 W) motor, variable speed: 500-3,000
RPM (100 RPM increments)
4-6" (100-150 mm) diameter blade range,
0.5" (12.7 mm) arbor hole
Precision machined aluminum and SS construction
for maximum durability
Plexiglass cover (removable) for safety and
splash protection
Large cutting platform: 6.75" W x 12.5" D
(171 x 318 mm) accommodates oversized samples
Adjustable table rip fence for guided sectioning
Slotted table to accept fixtures for linear cutting
Coolant reservoir, 1 gal. (3.8 L) capacity
Dims: 18" W x 20" D x 11" H (457 x 508 x 279 mm)
Weight: 35 lb. (15.9 kg)
Two (2) year warranty
Designed & manufactured by Allied in the USA
Features:
Blade speed: 60 feet per second
Coolant reservoir, 1 gal. (3.8 L) capacity
Durable plastic injection body that prevents corrosion
Large cutting platform: 12" W x 11" D
(305 x 280 mm) for cutting oversized samples
Tight-radius sectioning for sample extraction from
large pieces
Single-knob blade tension adjustment
Blade clearance: 5.5" from left, 2.5" high
Dims: 11" W x 15" D x 18" H (279 x 381 x 457 mm)
Weight: 20 lb. (9 kg)
Six (6) month warranty
Diamond Band Saw
TrimSaw 2™
70-1505
Diamond Plated Blade (0.02" / 0.5 mm
thick) with PTFE Replacement Guides
(Pk/2)
Accessories
5-3005
Miter Guide, Fixed 90°
5-3010
Multipurpose Fixture
Accessories
The Diamond Band Saw is a versatile sectioning
machine excellent for coarse or nonlinear cutting of
materials such as printed circuit boards, electronic
packages, substrates, polymers and other nonmetals.
Cutting fluid is drawn from the reservoir by the blade
and applied to the sample. Durable plastic injection
molded construction prevents corrosion.
Multipurpose Fixture
Adjustable Rip Fence
70-1500
Diamond Band Saw, 115 V
70-1500-230
Diamond Band Saw, 230 V
5-3000
TrimSaw 2™, 100-240 V
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Sectioning
Wafering blades are available in Bonded, Plated or Solid
Core configurations with diamond, cubic boron nitride
(CBN), aluminum oxide (Al2O3) or silicon carbide (SiC)
mineral. They are recommended for precision sectioning
or when kerf (cut width) loss needs to be minimized.
(Dimensions listed are diameter x thickness x arbor hole.)
Wafering Blades
Metal Bonded Rim Section
Metal Bonded Blades
Bonded blades are composed of an inner metal core
and an outer rim. The rim consists of either metal or resin
mixed with abrasive, cured under high temperature and
pressure to bond the matrix together. Metal bonding offers
long life and durability, while resin bonding creates less
heat, provides better surface finish and is well suited for
cutting hard, delicate or brittle materials.
Diamond, Resin Bond
CBN, Metal Bond
CBN, Resin Bond
Low Concentration
Diamond, Metal Bond
Resin Bonded Blades
Recommended for general laboratory sectioning, excluding
ferrous alloys, at either low (<1,000 RPM) or high
(>1,000 RPM) speeds.
Recommended for sectioning very hard or brittle
materials such as ceramics, silicon, glass and refractories
where chipping and pullout need to be minimized. Most
commonly used at lower (<1,000 RPM) speeds.
High Concentration
Recommended for cutting hard, brittle or delicate materials
including ceramics, carbides, composites and exotic metals
where low heat generation or improved surface finishes are
desired. Most commonly used at higher (>1,000 RPM) speeds.
Recommended for sectioning hard steel, and iron, cobalt,
nickel and lead based alloys. Most commonly used at
lower (<1,000 RPM) speeds.
Recommended for sectioning hard steel above HRC 60.
Most commonly used at higher (>1,000 RPM) speeds.
Bonded Blades
Item Dimensions
60-20065
3" x .006" x .5" (76 x .15 x 12.7 mm)
60-20075
5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20070
4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20080
6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20081
7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20084
8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20085
3" x .006" x .5" (76 x .15 x 12.7 mm)
60-20095
5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20090
4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20100
6" x .020” x .5" (152 x .51 x 12.7 mm)
60-20101
7" x .025” x .5" (178 x .64 x 12.7 mm)
60-20104
8" x .030” x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20069
4" x .020" x .5" (102 x .51 x 12.7 mm)
60-20079
6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20074
5" x .020" x .5" (127 x .51 x 12.7 mm)
60-20086
7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20088
8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-20071 4" x .012" x .5" (102 x .31 x 12.7 mm)
60-20082 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-20076 5" x .015" x .5" (127 x .38 x 12.7 mm)
60-20083 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-20087 8" x .030" x .5" (203 x .76 x 12.7 mm)
Item Dimensions
60-30005 5" x .020" x .5" (127 x .51 x 12.7 mm)
60-30015 7" x .025" x .5" (178 x .64 x 12.7 mm)
60-30010 6" x .020" x .5" (152 x .51 x 12.7 mm)
60-30020 8" x .030" x .5" (203 x .76 x 12.7 mm)
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www.alliedhightech.com
Sectioning
Non-Ferrous Alloys HV 450 – 800
Solid core cut-off blades consist of abrasive mineral
mixed with resin to form a continuous matrix through the
entire blade. Aluminum oxide is recommended for cutting
ferrous metals and super alloys, while silicon carbide is best
used for cutting non-ferrous metals and alloys. These
produce minimal odor, cut cool and are suited for higher-
speed sectioning on non-gravity-fed saws. Two arbor sizes
are offered.
Diamond Plated, Segmented Rim Section
Diamond, Segmented Rim
Diamond, Continuous Rim
SiC Dimensions
Used to clean the rim and expose new abrasive on all
wafering blades.
Item
Dimensions
60-20105
6" x .5" x .5" (152 x 12.7 x 12.7 mm)
Resin Bond, 0.5" (12.7 mm) Arbor Hole (Pk/10)
Item Dimensions
75-10010
4" x .020" x .5" (102 x .51 x 12.7 mm)
75-10035
6" x .040" x .5" (152 x 1 x 12.7 mm)
75-10045
8" x .025" x .5" (203 x .64 x 12.7 mm)
80-11810
8" x .035" (200 x .8 mm)
80-11805
7" x .030" (175 x .76 mm)
80-11605
7" x .030" (175 x .76 mm)
80-11705
7" x .030" (175 x .76 mm)
80-11505
7" x .030" (175 x .76 mm)
80-11610
8" x .035" (200 x .8 mm)
80-11710
8" x .035" (200 x .8 mm)
80-11510
8" x .035" (200 x .8 mm)
Non-Ferrous Alloys < HV 450
Ferrous Alloys HV 450 - 800
Ferrous Alloys < HV 450
75-10005
4" x .012" x .5" (102 x .31 x 12.7 mm)
75-10020
5" x .020" x .5" (127 x .51 x 12.7 mm)
Item Dimensions
65-10010 4" x .020" x .5" (102 x .51 x 12.7 mm)
65-10030 6" x .040" x .5" (152 x 1 x 12.7 mm)
65-10025 6" x .020" x .5" (152 x .51 x 12.7 mm)
Plated blades consist of a metal core with diamonds
nickel plated to the rim. These blades provide aggressive
sectioning on samples containing resins and soft materials
including PCBs, fiber composites and plastics.
Recommended for sectioning resin or plastic composites,
and other materials where metals are not predominant.
The diamond segments draw coolant into the cut and
remove swarf effectively. Used at either low (<1,000 RPM)
or high (>1,000 RPM) speeds.
For general sectioning of a variety of nonmetals. Used at
either low (<1,000 RPM) or high (>1,000 RPM) speeds.
Al2O3
Dimensions
SiC
80-11300
6" x .024" (150 x .61 mm)
80-11400
80-11305
7" x .030" (175 x .76 mm)
80-11405
80-11310
8" x .030" (200 x .76 mm)
80-11410
Plated Blades
Solid Core Blades
Al2O3
Dimensions
Cutting Fluids
Cutting fluid enhances blade
performance, extends blade life
and minimizes material deformation
by reducing heat during cutting.
Use Deli-Cut low speed cutting fluid
for gravity-fed saws at full strength.
Use Maxi-Cut or Lubri-Cut for
speeds above 1,000 RPM (diluted
2-5% with water). Lubri-Cut has low
oil content and is easier to clean.
Dressing Stick, Silicon Carbide
Resin Bond, 1.25" (32 mm) Arbor Hole (Pk/10)
Item Description
80-10130 Lubri-Cut, 128 oz. (3.8 L)
80-10145 Maxi-Cut, 32 oz. (950 mL)
80-10135 Lubri-Cut, 32 oz. (950 mL)
60-20110 Deli-Cut, 32 oz. (950 mL)
80-10140 Maxi-Cut, 128 oz. (3.8 L)
Page 14
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Sectioning
Material
Abrasive
Bond
Unit
Item
Rubber/Resin .062" (1.6)
80-40000
Resin
.060" (1.5)
80-40001
.062" (1.6)
80-40010
.040" (1.0)
80-40015
.040" (1.0)
80-40021
.060" (1.5)
80-40022
.062" (1.6)
80-40025
.040" (1.0) Pk/10
80-40030
Delicate Cutting of Steels
Rubber
.032" (0.8)
80-40035
Soft/Annealed Steels
Resin
.080" (2.0)
80-40040
.055" (1.4)
80-40045
.040" (1.0)
80-40054
.062" (1.6)
80-40055
.040" (1.0)
80-40060
Soft Non-Ferrous/Al/Cu Alloys
Rubber/Resin .062" (1.6)
80-40065
Ceramics/Composites
Metal
.050" (1.3)
60-40070
Carbides/Fragile Nonmetals
Resin
.050" (1.3) Each
60-40075
Hardened Steels (HRC 60+)
Resin
.050" (1.3)
60-40080
Cut-off blades are specially engineered for metallurgical
sectioning. Aluminum oxide (Al2O3), silicon carbide (SiC),
diamond and cubic boron nitride (CBN) abrasives are
offered in various bond types for sectioning a wide variety
of materials. Choosing the right blade for the right material
is crucial in reducing thermal and structural deformation.
Protective metal arbor inserts are molded into resin and
rubber/resin blades. Blade arbor holes fit both 32 mm and
1.25" spindle arbors. All blades are precision ground to
slightly less than the stated diameter to universally fit all
makes and models of cutting machines. Blotters are
supplied to shield vibration from the metal flanges and
help protect the blade from breaking during use.
Bond Information:
Resin Bond blades cut cooler with less friction and do not
emit a burned rubber odor as with rubber bond blades.
Rubber Bond blades are thinner and ideal for production
environments where durability and longer life are desired.
Rubber/Resin Bond blades offer both durability and
cooler cutting characteristics.
Metal Bond diamond blades provide longer blade life and
more durability than resin bond blades, for less critical
surface finish requirements.
Material
Abrasive
Bond
Unit
Item
Rubber/Resin .062" (1.6)
80-50000
Resin
.062" (1.6)
80-50001
.062" (1.6)
80-50010
.040" (1.0)
80-50015
Resin
.060" (1.5)
80-50022
.062" (1.6)
80-50025
.040" (1.0) Pk/10
80-50030
Rubber
.032" (0.8)
80-50035
Resin
.080" (2.0)
80-50040
Resin
.055" (1.4)
80-50045
.062" (1.6)
80-50055
.040" (1.0)
80-50060
Rubber/Resin .062" (1.6)
80-50065
Thickness
Inch (mm)
Rubber
Rubber
Rubber
Tool Steels (HRC 60+)
Delicate Cutting of Steels
Soft/Annealed Steels
Soft Non-Ferrous/Al/Cu Alloys
9"
(225 mm)
Tough Non-Ferrous,
Titanium Alloys
SiC
Al2O3
Al2O3
CBN
Hardened Steels,
Super Alloys (HRC 45-60)
Carbon Steels,
Medium Hard Steels (HRC 30-45)
Rubber
Tool Steels (HRC 60+)
Resin
Rubber
Rubber
Diamond
10"
(250 mm)
Resin
Hardened Steels,
Super Alloys (HRC 45-60)
Carbon Steels,
Medium Hard Steels (HRC 30-45)
Tough Non-Ferrous,
Titanium Alloys
Thickness
Inch (mm)
Cut-Off Blades
Page 15
15
www.alliedhightech.com
Sectioning
Diamond
SiC
Thickness
Material
Abrasive
Bond
Inch (mm)
Unit
Item
Tool Steels (HRC 60+)
Resin
.090" (2.3)
80-10001
Resin
.090" (2.3)
80-10002
Rubber
.062" (1.6)
80-10010
Resin
.080" (2.0)
80-10015
Resin
.090" (2.3) Pk/10
80-10022
Soft/Annealed Steels
Resin
.080" (2.0)
80-10025
Rubber
.062" (1.6)
80-10030
Resin
.075" (1.9)
80-10045
Soft Non-Ferrous/Al/Cu Alloys
Rubber/Resin .090" (2.3)
80-10035
Ceramics/Composites
Metal
.062" (1.6)
60-10040
Carbides/Fragile Nonmetals
Resin
.062" (1.6) Each
60-10045
Hardened Steels (HRC 60+)
Resin
.062" (1.6)
60-10046
Thickness
Material
Abrasive
Bond
Inch (mm) Unit
Item
Rubber/Resin .090" (2.3)
80-30000
Resin
.070" (1.8)
80-30001
Resin
.070" (1.8)
80-30008
.062" (1.6)
80-30010
.040" (1.0)
80-30015
Resin
.070" (1.8)
80-30023
.062" (1.6)
80-30025
.040" (1.0) Pk/10
80-30030
Soft/Annealed Steels
Resin
.080" (2.0)
80-30035
.065" (1.7)
80-30045
.060" (1.5)
80-30052
.062" (1.6)
80-30050
.040" (1.0)
80-30055
Soft Non-Ferrous/Al/Cu Alloys
Rubber/Resin .090" (2.3)
80-30060
Ceramics/Composites
Metal
.062" (1.6)
60-30065
Carbides/Fragile Nonmetals
Resin
.062" (1.6) Each
60-30070
Hardened Steels (HRC 60+)
CBN
Resin
.062" (1.6)
60-30075
Al2O3
Al2O3
Diamond
CBN
Rubber
Resin
Rubber
Rubber
12"
(300 mm)
Tool Steels (HRC 60+)
Hardened Steels,
Super Alloys (HRC 45-60)
Carbon Steels,
Medium Hard Steels (HRC 30-45)
Tough Non-Ferrous,
Titanium Alloys
14"
(350 mm)
Hardened Steels,
Super Alloys (HRC 45-60)
Tough Non-Ferrous,
Titanium Alloys
Carbon Steels,
Medium Hard Steels (HRC 30-45)
Thickness
Material
Abrasive
Bond
Inch (mm) Unit
Item
Page 16
Mounting
16
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
5-1000
TechPress 3™, 100-240 V
Item
Description
Item Description
Item Description
5-1005
1" Mold with Duplex Spacer
5-1010
1.25" Mold with Duplex Spacer
5-1015
1.5" Mold with Duplex Spacer
5-1020
2" Mold with Duplex Spacer
5-1025
25 mm Mold with Duplex Spacer
5-1030
30 mm Mold with Duplex Spacer
5-1035
40 mm Mold with Duplex Spacer
5-1040
50 mm Mold with Duplex Spacer
5-1550
Recirculating Coolant System, 115 V
5-1550-230 Recirculating Coolant System, 230 V
Mold/Heater Assemblies
TechPress 3™ Mounting Press
The TechPress 3™ Electro-Hydraulic Automatic
Mounting Press is used to encapsulate samples for
metallographic preparation.
The microprocessor-based system allows the operator
to use either manual input or a preloaded database of
80 adjustable program, which include parameters for
mold size, single mount or duplexing, mounting resin,
curing time and temperature, pressure and cooling time.
The intuitive interface features a 7" color LCD
touchscreen to control all functions and offers 10
selectable languages.
Mold assemblies that range from 25 mm to 2" can be
easily changed and include a duplexing spacer, allowing
up to two mounts per cycle to be produced at one time.
Mold assemblies, recirculating coolant system,
consumables and accessories are sold separately.
Features:
Preparation of up to 2 mounts in 5 minutes
Selectable languages (English, Italian, French,
Spanish, Portuguese, German, Russian, Chinese,
Japanese and Korean)
7" color LCD touchscreen to control all functions
Intuitive interface optimized for productivity and
function
Safety interlock to require closure of bayonet cap
before cycle start
Selectable units: psi/BAR, °C/°F
Mold assemblies that can be easily changed from
25 mm through 2" and include a duplexing spacer,
allowing up to two mounts per cycle
One-touch or momentary-touch ram extension and
retraction
Seamless integration with recommended #5-1550
Recirculating Coolant System for standalone
and/or “green” operation
Enclosure resistant to impact, corrosion and heat
Non-conductive bayonet handles that remain cool
during operation
Bayonet holding tray that protects the die from
damage between cycles
Compact, narrow footprint
Password protectable parameters
Heating power: 1500 W
Molding pressure: up to 5500 PSI (379 Bar)
Curing temperature: 0-200°C (32-392°F)
Curing time: 0-100 minutes
Cooling time: 0-100 minutes
Dims: 11.5" W x 22" D x 19" H (292 x 559 x 483 mm)
Weight: 85 lb. (38.5 kg)
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
New!
Recirculating Coolant System
Environmentally Friendly
Page 17
Mounting
17
www.alliedhightech.com
Item
Description
135-10007
Black, 25 lb. (11.5 kg)
135-10012
Green, 25 lb. (11.5 kg)
135-10017
Red, 25 lb. (11.5 kg)
135-10005-B
Black, 250 lb. (113 kg)
135-10010-B
Green, 250 lb. (113 kg)
135-10015-B
Red, 250 lb. (113 kg)
135-10005
Black, 5 lb. (2.3 kg)
135-10010
Green, 5 lb. (2.3 kg)
135-10015
Red, 5 lb. (2.3 kg)
Phenolic
Black, green and red phenolic powders are used
for routine applications, when color coding for
material identification, or as backfill for more
expensive powders.
Black Glass-Filled Epoxy
150-10110 25 lb. (11.5 kg)
150-10105 5 lb. (2.3 kg)
Item
Unit
This very hard epoxy mounting
powder with glass fiber filler
provides excellent chemical
resistance, specimen adhesion and
edge retention. Mold release is
recommended (see page 20).
155-20010
Graphite-Based, 1 lb. (0.45 kg)
155-20015
Graphite-Based, 5 lb. (2.3 kg)
155-10010
Copper-Based, 1 lb. (0.45 kg)
Item
Description
Transparent Thermoplastic
Compression mounting is an economical method
of encapsulating samples that can withstand the
pressure and heat of the mounting process.
A variety of mounting powders and preforms are
available. All powders include a measuring scoop.
135-40005
Black, for 2" or 50 mm Mold (Pk/100)
135-30010
Green, for 1.5" or 40 mm Mold (Pk/500)
135-30015
Red, for 1.5" or 40 mm Mold (Pk/500)
135-20005
Black, for 1.25" or 30 mm Mold (Pk/500)
135-30005
Black, for 1.5" or 40 mm Mold (Pk/500)
135-20010
Green, for 1.25" (30 mm) Mold (Pk/500)
135-20015
Red, for 1.25" (30 mm) Mold (Pk/500)
Item
Description
Phenolic Preforms
Conductive
Compression Mounting
Phenolic preforms require no
measuring, are cleaner than loose
powder and are easy to use.
160-10010 Mineral-Filled, 5 lb. (2.3 kg)
160-10005 Glass-Filled, 5 lb. (2.3 kg)
Item
Description
Blue Diallyl Phthalate
This mounting powder is filled with
glass or mineral and provides
excellent edge retention and
chemical resistance.
These mounting powders are used
to make conductive samples for
scanning electron microscopy and
electrolytic polishing. The copper-
based powder provides very good
edge retention and should be
used for analyzing samples where
copper is not a primary constituent.
The graphite-based powder offers
a higher hardness and is
recommended for specimens
without carbon as a component.
This is a clear mounting powder that
allows easy sample observation.
165-10005
5 lb. (2.3 kg)
Item
Unit
165-10025
25 lb. (11.5 kg)
Page 18
Mounting
18
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
QuickSet
QuickCure
Features:
Cure time: 15-20 minutes
82 Shore D hardness
Peak curing temperature: 60 °C/140 °F
Mixed 2:1 (Powder:Liquid) by volume
Pressure chamber recommended
Features:
Cure time: 6-8 minutes
84 Shore D hardness
Excellent hole penetration on PCBs
Peak curing temperature: 60 °C/140 °F
Mixed 2:1 (Powder:Liquid) by volume
170-10005 5 lb. Powder (2.3 kg)
170-10026 2.5 gal. Liquid (9.5 L)
175-10005 Pressure Chamber
170-10020 2 lb. Powder (0.9 kg)
170-10025 32 oz. Liquid (950 mL)
Item
Description
170-10000
QuickCure Kit
Includes: 5 lb. powder, two (2) 32 oz. liquid, 50 mixing
cups, 50 stir sticks and measuring scoop
185-10005 5 lb. Powder (2.3 kg)
185-10020 2 lb. Powder (0.9 kg)
185-10030 25 lb. Powder (11.5 kg)
185-10036 5 gal. Liquid (19 L)
185-10035 2.5 gal. Liquid (9.5 L)
185-10025 32 oz. Liquid (950 mL)
185-10010 64 oz. Liquid (1.9 L)
Item
Description
185-10000
QuickSet Kit
Includes: 5 lb. powder, 64 oz. liquid, 50 mixing cups,
50 stir sticks and measuring scoop
Item Description
Pressure Chamber
170-10035 25 lb. Powder (11.5 kg)
185-10040 100 lb. Powder (45 kg)
Cold Mounting
QuickCure Acrylic
QuickSet Acrylic
The use of pressure with acrylics and epoxies prevents
the formation of small bubbles (outgassing) caused by
elevated exothermic temperatures during hardening. This
also produces clearer mounts with better edge retention,
improved adhesion and reduced shrinkage. Maximum
rating: 35 psi (2.4 bar)
QuickCure offers excellent
clarity, flow, bonding and
grinding characteristics for a
wide variety of materials.
QuickSet is used to
encapsulate a wide variety
of specimens, especially
printed circuit boards and
other electronic components.
Cold mounting is recommended when encapsulating
samples that cannot withstand the heat and pressure of
compression mounting, when better flow and penetration
of the mounting resin is needed, or when a large quantity
of samples must be encapsulated at once.
Acrylics: Typically used for their rapid cure times, or
when large volume sample throughput is needed.
Epoxies: Typically used for excellent flow and penetration,
or when better adhesion, chemical resistance, less
shrinkage and clarity are required.
Dims: 4.75" (120 mm) Diameter x 3.75" (95 mm) Depth
Page 19
Mounting
19
www.alliedhightech.com
EpoxyMount
EpoxySet
Item
Description
The VacuPrep™ removes trapped air from uncured
epoxy, filling open pores and cavities in samples to provide
maximum bonding and support. This maintains sample
integrity during abrasive preparation, reducing the chance
of cracking or delamination.
EpoxyMount
VacuPrep™ Impregnation System
Item
Description
145-10005
EpoxyMount Kit
Includes: 120 oz. resin, 40 oz. hardener, 50 mixing cups,
50 stir sticks and dispensing pump
145-10010
145-10015 40 oz. Hardener (1.1 kg)
145-10025 48 oz. Resin (1.4 kg)
145-10030
175-30000 VacuPrep™
120 oz. Resin (3.4 kg)
16 oz. Hardener (450 g)
EpoxySet
This fast-curing epoxy hardens in 2 hours at room
temperature while still maintaining quality characteristics
such as good adhesion, hardness and minimal shrinkage.
Features:
Cure time: 2 hours at room temperature for
1.25" diameter x 1" thick mounts (Heat [38 °C/100 °F]
accelerates cure time to 45 min.)
87 Shore D hardness
Peak curing temperature: 66 °C/150 °F
Mixed 10:3 (Resin:Hardener) by weight
With very low viscosity, EpoxySet offers excellent flow and
penetration. It is extremely hard, crystal clear and exhibits
firm adhesion with virtually no shrinkage. Low curing
temperature is ideal for heat sensitive samples.
Features:
Cure time: 8 hours at room temperature for
1.25" diameter x 1" thick mounts (Heat [38 °C/100 °F]
accelerates cure time to 45 min.)
89 Shore D hardness
Excellent adhesion, with virtually no shrinkage
Low viscosity, allowing penetration into small
crevices/holes
Peak curing temperature: 54 °C/130 °F
Mixed 100:12 (Resin:Hardener) by weight
Features:
Through-port for optional epoxy fill under vacuum
Cup holder for mixed epoxy
Clear top to allow sample viewing during process
Pull of up to 28 inHg vacuum
Large 10" diameter x 4.5" (254 x 114 mm) deep chamber;
capacity of up to (30) 1¼" (32 mm) cups
Stainless steel components that resist corrosive gases
Quiet, pump-free operation
80 psi (5.5 bar) compressed air operation
Dims: 13" W x 18" D x 6" H (330 x 457 x 152 mm)
Weight: 21 lb. (9.5 kg)
Two (2) year warranty
Designed & manufactured by Allied in the USA
145-20005
145-20010
145-20015
145-20020
128 oz. Resin (3.6 kg)
51 oz. Resin (1.5 kg)
16 oz. Hardener (450 g)
7 oz. Hardener (200 g)
Item
Description
145-20000
EpoxySet Kit
Includes: 128 oz. resin, 16 oz. hardener, 50 mixing cups,
50 stir sticks and dispensing pump
Page 20
Mounting
20
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
PCB Indexing Pins
Glass Cover Slips & Slides
Stir Sticks & Applicators
Graduated Mixing Cup
Epoxy Dissolver
Mold Release
Electronic Scale
200-10006 12 oz. (340 gm) PTFE Spray (Hot or Cold)
200-10010 16 oz. (480 mL) Spray (Cold)
200-10005 16 oz. (480 mL) Spray (Hot)
200-10100 2 oz. (60 mL) Powder (Hot)
200-10015 8 oz. (240 mL) PTFE Liquid (Hot or Cold)
Item
Description
PCB Indexing Pins
132-10005 41 mm Length x 2 mm Diameter (Pk/500)
132-10000 1" Length x 0.094" Diameter (Pk/1,000)
Item
Description
199-10000 Graduated Mixing Cup - 6 oz. (180 mL)
Capacity (Pk/100)
Item
Description
145-50210 16 oz. (480 mL)
Item
Unit
210-30000 Cotton Tipped Applicators, 6" (Pk/1,000)
210-10000 Wood Stir Sticks (Pk/1,000)
Item
Description
145-90000 Electronic Scale - 400 g Capacity,
0.01 g Resolution
Item
Description
Glass Cover Slips & Slides
PCB pins are used to align through-holes when encapsulating
multiple printed circuit board samples in one mount.
Adhere cover slips to delicate or small samples to support
and protect the surface when preparing unencapsulated
cross-sections. Use slides for preparing petrographic thin
sections or when using vacuum fixtures.
Stir Sticks & Applicators
Use stir sticks for mixing epoxy or acrylic components, and
applicators for cleaning and applying etchant to samples.
Epoxy Dissolver
The dissolver is a blend of solvents that removes cured
epoxy from a specimen when heated.
Mixing Accessories
For mixing epoxies or acrylics, the chemical-resistant
plastic cup is graduated for volumetric measurement. The
scale weighs epoxy components with precision.
Mold Release
Release sprays, powder and liquid prevent hot or cold
mounting materials from adhering to the mold.
72-PS2746 Glass Slide, 27 x 46 mm (Pk/144)
72-20000 Cover Slip, 18 mm Square (Pk/160)
132-10030 43 mm Length x 2 mm Diameter (Pk/500)
132-10040 50 mm Length x 2 mm Diameter (Pk/500)
132-10045 50 mm Length x 0.094" Diameter (Pk/500)
Page 21
* Note: For acrylics & slow-curing epoxies only
Mounting
21
www.alliedhightech.com
H.
2-Part Mounting Cups
197-10005
1.25"
(Pk/12)
197-10000
1"
(Pk/12)
197-10010
1.5"
(Pk/12)
197-10030
30 mm
(Pk/10)
197-10025
25 mm
(Pk/10)
197-10040
40 mm
(Pk/10)
Item
Diameter
Unit
Reusable cup has a separable bottom allowing easy mount
removal after curing.
197-10050
50 mm
(Pk/10)
205-10300
Four (4) 1 mm wide positions
205-10305
Four (4) 2 mm wide positions
205-10310
Three (3) 3 mm wide positions
Item
Description
205-10005
Plastic Coil
(Pk/100)
205-10205
Multicolor with Stand-Offs (Pk/100)
205-10000
Stainless Steel Coil (Pk/100)
205-10050
Plastic Coil (Pk/1,000)
205-10200
Clear with Stand-Offs (Pk/100)
Item
Description
Unit
197-20011
1" x 2" (25 x 51 mm) Rectangle
197-20030
1.9" x 1.9" (48 x 48 mm) Square
197-20050
2" x 3.6" (51 x 91 mm) Rectangle
197-20005
2" (51 mm) Diameter
197-20025
1.3" x 2.6" (33 x 66 mm) Rectangle
Item
Size
Sample Holding Clips
A variety of clips hold thin samples on edge for encapsulation.
Use metal for compression mounting and plastic for cold
mounting. Clips with stand-offs isolate the sample,
eliminating gaps or air bubbles at the clip/sample interface.
Sample Holding Stands (Pk/100)
These stands hold thin samples on edge for encapsulation.
198-10005
1.6" (41 mm)
198-10000
1.25" (32 mm)
198-10010
1.9" (48 mm)
198-10015
3.4" (86 mm)
Item
Diameter
Disposable Mounting Cups (Pk/50)
This economical choice for high-volume mounting
requirements has tear-away pull tabs for easy mount removal.
Silicone Mold Cups
Durable, reusable silicone mold cups are for use with
epoxy or acrylic mounting materials. See sample holders
on page 28-29 for matching size. Other sizes available.
Page 22
Mounting
22
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Specifications:
Dimensions: 19" W x 19" D x 19" H (483 x 483 x 483 mm)
Weight: 72 lb. (33 kg)
Shown with door removed for visual clarity
EpoxyBond 110,
4 oz. Kit
TEM/FIB Sample Adhesives
Kits Include: Mixing cups, spring clips (large and small)
and mixing instructions.
30-8000 Mount Storage Cabinet
Mounting Wax
Item Description
71-10005 EpoxyBond 110, 4 oz. (120 mL) Kit
71-10000 EpoxyBond 110, 0.5 oz. (15 mL) Kit
Item
Description
71-20000
M-Bond 610, 25 g Systems (Pk/4)
71-40045
LocTite® 460™ Liquid, 20 g Bottle
30-8010 Mount Divider, (100) 1.25" or 30 mm diameter
30-8005 Mount Divider, (144) 1" or 25 mm diameter
30-8020 Mount Divider, (36) 2" or 50 mm diameter
30-8015 Mount Divider, (61) 1.5" or 40 mm diameter
Accessories
71-10400 Sheet Wax, 4" Diameter Disc (Pk/50)
71-10040 Mounting Wax, Clear, 50 g Stick
71-10210 Sheet Wax Dissolver, 8 oz. (240 mL) Bottle
EpoxyBond 110
EpoxyBond 110 is a hard, fast-curing epoxy adhesive
commonly used to bond glass cover slips to small or
delicate samples (i.e., ICs), precoat samples prior to
encapsulation, fill small holes/cavities and for other
mounting applications. The two-part formula is mixed
10:1 and cures bubble-free in 5 minutes at 150 °C
(302 °F). The curing temperature can also be reduced to
prevent damage to heat sensitive samples. Once cured,
it is chemically resistant to etchants and will not outgas
under vacuum.
Clear wax provides a quick and strong bond between
samples and fixtures for cutting and/or polishing. It melts
at 49 °C (120 °F) and is soluble in acetone.
Sheet wax provides uniform distribution of wax to improve
registration accuracy of the sample to the fixture
(i.e., dicing applications). It flows at 100 °C (212 °F) and is
soluble in sheet wax dissolver.
Mount Storage Cabinet
The cabinet provides storage for polished mounts to
prevent corrosion and dust contamination. The 10
cloth-lined drawers absorb moisture and hold mount
dividers for easy organization. The locking door provides
a sealed environment. Rechargeable desiccant canister
is included. Dividers are sold separately.
M-Bond 610 is excellent for adhering multiple samples
for TEM dimpling and bonding of post-polished samples
to grids for TEM and FIB observation. It is chemically
resistant and provides a very thin glue line that ion mills
evenly.
LocTite® 460™ is a thin, fast-curing glue used as an
alternative to wax for adhering samples to Pyrex® for
TEM/FIB thinning and other applications, and is soluble
in acetone.
Item Description
Item Description
Page 23
Grinding / Polishing
23
MetPrep 4™ Systems
(Pages 24-26)
MultiPrep™ Systems
(Pages 30-31)
DualPrep 3™ Systems
(Pages 24-26)
TwinPrep 5™
(Page 32)
MetPrep 3™ Systems
(Pages 24-26)
M-Prep™ Machines
(Page 32)
AD-5™ Fluid
Dispenser
(Page 36)
New!
Page 24
24
Grinding / Polishing
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
The MetPrep™ and DualPrep™ grinding and
polishing machines, with the PH™ line of power
heads, are powerful systems for semiautomatic
operation, ideal for low to high volume sample
preparation requirements. A wide variety of
combinations provides ideal solutions that
accommodate any lab, application or material.
Intuitive menu navigation with user-friendly
touchpad interface and backlit LCD make them
easy to use and program. The microprocessor
based system allows up to 25 programmable steps,
including parameters for platen speed, comp/
contra rotation (sample holder/platen), cycle time,
fluid selection, sample force (LbF or N), sample
rotation speed, water rinse and force reduction
(on/off, %).
A “Procedure Development” mode allows in-process
adjustments to platen speed, sample force and
sample rotation speed to determine optimum
parameters. Jog mode enables convenient variable
speed platen rotation without activating the power
head to allow initial charging of cloths or manual
grinding/polishing.
Either standard or magnetic platens may be used
with any plain/adhesive backed or magnetic system
disc.
Standard/magnetic platens (see pages 34 & 35)
and consumables are sold separately.
Semiautomatic Grinding/Polishing Systems
MetPrep 4™/PH-4™ System
Grinder/Polisher Features:
Programmable up to 25 grinding/polishing steps,
including parameters for force mode, platen speed,
comp/contra rotation (sample holder/platen), cycle
time, fluid selection, sample force (LbF or N), sample
rotation speed, water rinse and force reduction
(on/off, %)
Variable platen and jog speed in 10 RPM increments
(see RPM specifications in chart on page 26)
Variable cycle time: 0-120 minutes
(15 second increments)
Seamless integration with optional AD-5™ Fluid
Dispenser for automatic operation
Powerful motors with constant high torque output
Electronic coolant control with adjustable flow
control valve(s)
Touchpad switches to control all functions
Sturdy RIM, aluminum and stainless steel
construction
Overflow diversion to protect internal components
Emergency shut-off switch
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
MetPrep 3™/PH-3™ System with AD-5™ Fluid Dispenser
Page 25
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25
Grinding / Polishing
Grinding / Polishing
DualPrep 3™/PH-3™ System
Intuitive menu navigation
The PH-3™, PH-4™and PH-6™ power heads offer
maximum versatility for low to high volume semi-
automatic sample preparation, using either central or
individual sample force modes. The pneumatic-electric
system provides controlled sample force and allows up
to 12 samples to be prepared simultaneously,
depending on power head, mount diameter and holder
size. The unique tilt-up design allows easy, unhindered
access to the sample holder and platen, and eliminates
the need to reposition the head during the preparation
procedure.
Sample loading fixtures and holders are sold
separately (see pages 28 & 29).
Unique tilt-up feature allows easy access to platen and holder.
Power Head Features:
Central force up to 12 samples, individual force up to
6 samples
Soft-start/stop force control
Unique tilt-up feature for easy access to platen and
holder
Safety sensor that stops operation if power head is
tilted up
Simple push-button attachment and removal of
sample holders
Quick-lock system to allow sample holder positioning
across entire platen surface
0.25 HP (190 W) motor with durable reduction
gearbox for constant high torque output
Variable rotation speed: 0-150 RPM
(10 RPM increments)
Comp or contra rotation
Two (2) year warranty
Designed & manufactured by Allied in the USA
PH-6™ individual force configuration: six (6) individual pistons
apply force to each mount (1.5" mounts shown).
Page 26
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26
Grinding / Polishing
Power Head Specifications
PH-3™
PH-4™
PH-6™
RPM
0-150
Power (HP)
0.25
Power (W)
190
Individual Force
Number of
Samples
1-3
1-4
1-6
Force (LbF)
0-16
up to 22
0-22
Force (N)
0-70
up to 96
0-96
Mount Size
Capacity
2" (51 mm)
2" (51 mm)
2" (51 mm)
Central Force
Number of
Samples
3-6
3-12
3-12
Force (LbF)
5-50
up to 90
5-90
Force (N)
22-219
up to 394
22-394
Grinder/Polisher Specifications
MetPrep 3™
MetPrep 4™
DualPrep 3™
Voltage
100-240
115
230
100-240
Power (HP)
0.5
1.5
2
0.5
Power (W)
375
1100
1500
375
Platen/Jog
RPM
40-600
50-400
40-600
40-600
MetPrep 3™ / PH™ Systems, 8" or 10" Platen
MetPrep 4™ / PH™ Systems, 10" or 12" Platen
DualPrep 3™ / PH™ Systems, 8" or 10" Platen
Item Description
Item Description
Item Description
Dims: 15" W x 27" D x 23" H (381 x 686 x 584 mm)
Weight: 148 lb. (67 kg)
Dims: 24" W x 28" D x 24" H (610 x 711 x 610 mm)
Weight: 225 lb. (102 kg)
Dims: 31" W x 27" D x 23" H (780 x 686 x 584 mm)
Weight: 214 lb. (97 kg)
PH-3™ central force configuration: one (1) central piston applies force to up to six (6) mounts (1.25" mounts shown).
5-2600
MetPrep 3™ / PH-3™, 100-240 V
5-2700
MetPrep 3™ / PH-4™, 100-240 V
5-6500
MetPrep 4™ / PH-4™, 115 V
5-6600
MetPrep 4™ / PH-6™, 115 V
5-9500
DualPrep 3™ / PH-3™, 100-240 V
5-9600
DualPrep 3™ / PH-4™, 100-240 V
5-6600-230
MetPrep 4™ / PH-6™, 230 V
5-6500-230
MetPrep 4™ / PH-4™, 230 V
Page 27
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27
Grinding / Polishing
Grinding / Polishing
Item Description
E-Prep 4™ Grinding & Polishing System
Grinder/Polisher Features:
Manual and touchpad switches to control key
functions
Sturdy RIM, aluminum and stainless steel
construction
Powerful 0.5 HP (375 W) high torque DC motor
Selectable platen speeds: 150, 300 and 600 RPM
Variable cycle time: 30, 60 and 90 seconds; 2-9
minutes (1 minute increments)
Quick-change platen design, anodized to resist
wear and corrosion
Molded one-piece corrosion and impact resistant
enclosure with overflow diversion to protect
internal components
Adjustable, manual force control
Electronic coolant control with adjustable flow
control valve
Retractable coolant nozzle that allows quick and
easy sample/bowl cleaning
Emergency shut-off switch
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
Power Head Features:
Pneumatic system to control sample force
Individual force sample preparation of up to 4
mounts
Pneumatically applied (manually adjustable)
sample force: 0-12 lb. in 1 lb. increments (0-60 N
in ~ 5 N increments)
Holders available for standard mounts up to
2"/51 mm diameter
0.25 HP (190 W) motor with durable reduction
gearbox that provides constant high-torque output
Unique tilt-up power head for easy access to
sample holder and platen
Three (3) rotation speeds: 50, 100 and 150 RPM
Quick-lock power head adjustment and easy
sample holder positioning across entire platen
surface
Complementary rotation
The E-Prep 4™ grinding and polishing machine, with
the PH-4i™ power head, is a simple yet powerful system
for semiautomatic operation, ideal for low to high volume
sample preparation requirements. The user-friendly
manual and touchpad interface makes it easy to adjust
settings and operate. Basic controls allow quick
changes to parameters such as sample force, cycle
time, platen speed and sample speed.
Either standard or magnetic platens (8"/203 mm or
10"/254 mm) may be used with any plain/adhesive back
or magnetic system disc.
Durable: Engineered and constructed using precision
machined, hard-anodized aluminum and stainless steel
components to provide maximum longevity.
Easy to Use: Straightforward controls and user-friendly
functions allow quick, easy, repeatable operation.
Standard/magnetic platens and sample holders are
sold separately.
E-Prep 4™ / PH-4i™ System (shown w/ 10" platen)
Intuitive, user-friendly interface with touchpad controls.
The microprocessor based system allows platen speed,
sample rotation speed, cycle time and water to be controlled.
Dims: 15" W x 26" D x 25" H (381 x 660 x 635 mm)
Weight: 148 lb. (67 kg)
5-2400 E-Prep 4™ / PH-4i™, 100-240 V
Page 28
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28
Grinding / Polishing
This individual force holder utilizes spacer rings for specific diameter mounts. Rings can be mixed/matched for
maximum versatility. The three (3) position holder is used with the PH-3™ power head. The four (4) and six (6)
position holders are used with the PH-4™ / PH-4i™ and PH-6™ power heads, respectively. Rings are sold individually.
Individual force holders allow one or more samples to be prepared simultaneously. The advantage of individual
preparation is that the system is balanced regardless of how many samples are prepared at once; samples can be
added or extracted without affecting performance. It is also ideal for applications where small geometry and site-specific
cross-section requirements make alignment of more than three (3) samples to a common plane extremely challenging.
Individual Force Holders
Mount
Diameter
PH-3™
(3 position)
PH-4™/ 4i™
(4 position)
PH-6™
(6 position)
1" / 25 mm
5-3835
5-3735
5-3935
30 mm
5-3840
5-3740
5-3940
1.25"
5-3845
5-3745
5-3945
1.5"
5-3850
5-3750
5-3950
40 mm
5-3855
5-3755
5-3955
50 mm
5-3860
5-3760
5-3960
2"
5-3865
5-3765
5-3965
PH-3™
(3 position)
40 mm Max. Diameter
PH-4™/ 4i™
(4 position)
50 mm Max. Diameter
PH-6™
(6 position)
50 mm Max. Diameter
Holder
5-3800
5-3700
5-3900
1" / 25 mm Ring
5-3X35-40
5-3X35-50
5-3X35-50
30 mm Ring
5-3X40-40
5-3X40-50
5-3X40-50
1.25" Ring
5-3X45-40
5-3X45-50
5-3X45-50
1.5" Ring
5-3X50-40
5-3X50-50
5-3X50-50
40 mm Ring
-
5-3X55-50
5-3X55-50
Variable Diameter Mount
Single Diameter Mount
Max. Diameter
Page 29
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29
Grinding / Polishing
Grinding / Polishing
Sample Loading/Unloading Fixture
(shown with 5-3461 sample holder)
Teardrop
Dual-Cavity
Rectangle
Central force holders are suitable for high to medium volume sample
preparation most commonly for quality control in production environments.
The sample loading fixture (sold separately) is used to set the sample
protrusion from the holder at an equal distance for grinding/polishing to the
same plane. Uniform, symmetric arrangement around the central drive
adapter is necessary.
Teardrop holders allow flexibility in the shape and size of the sample that
can be held. A setscrew secures each sample.
Dual-cavity holders feature a single tightening point, which is useful for
rapid insertion and removal of either one or two round or irregular shaped
specimens per cavity.
Custom shapes and sizes are available upon request.
5-3301
Continuous Surface, for Wax or Tape, with Heating Stage
5-3361
(6) 25 mm - 1.25" Samples, Dual-Cavity
5-3330
(6) 25 mm - 1.25" Samples, Teardrop
5-3380
Sample Loading/Unloading Fixture, for 5-33XX Series
5-3340
(5) 25 - 40 mm Samples, Teardrop
5-3345
(3) 25 - 40 mm Samples, Teardrop
Item
Description
5-3401
Continuous Surface, for Wax or Tape, with Heating Stage
5-3445
(9) 25 mm - 1.25" Samples, Teardrop
5-3435
(6) 25 mm - 1.5" Samples, Teardrop
5-3460
(8) 25 mm - 1.25" Samples, Dual-Cavity
5-3440
(3) 25 mm - 2" Samples, Teardrop
5-3461
(6) 30 - 40 mm Samples, Dual-Cavity
5-3466
(3) 1.25" x 2" (32 x 51 mm) Capacity, Clamp Style
5-3494
(3) 2" x 2" (51 x 51 mm) Squares
5-3490
(5) 1.2" x 2.1" (30 x 53 mm) Rectangles
5-3480
Sample Loading/Unloading Fixture, for 5-34XX Series
5-3491
(3) 1.6" x 2.7" (40 x 68 mm) Rectangles
Item
Description
Item
Description
5-3601
Continuous Surface, for Wax or Tape, with Heating Stage
5-3650
(3) 2.1" x 3.7" (53 x 94 mm) Rectangles
5-3662
(6) 1.5" - 2" Samples, Dual-Cavity
5-3605
(12) 25 mm - 1.25" Samples, Dual-Cavity
5-3661
(8) 30 - 40 mm Samples, Dual-Cavity
5-3680
Sample Loading/Unloading Fixture, for 5-36XX Series
5-3635
(6) 25 mm - 2" Samples, Teardrop
Central Force Holders
5.25" / 134 mm Diameter, for 8", 10" or 12" Platens
6.25" / 160 mm Diameter, for 10" or 12" Platens
8" / 200 mm Diameter, for 12" Platens
Page 30
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30
Grinding / Polishing
#15-1010
Cross-Sectioning
Paddle
#15-1013
TEM Wedge/FIB
Thinning Paddle
#15-1010-RE
Cross-Sectioning
Paddle with
Reference Edge
#15-1018
SIMS/TEM
Thinning Fixture
#15-1050
Cross-Sectioning
Paddle, Clamp
Style
#15-ACMPF
MultiPrep™
Assorted Accessory/
Fixture Set
#15-1045
Multipurpose
Fixture,
2" Wide
#15-1047
Multipurpose
Fixture,
1" Wide
#15-1020-80 or
#15-1020-100
Parallel Polishing
Fixture, 80 or 100 mm
#15-1014
TEM Wedge/FIB
Thinning Fixture
#15-1005
Cam-Lock Adapter
for cross-sectioning/
thinning paddles
#120-30015
Digital Indicator
Measurement System
Thin Film TEM Preparation
IC Delayering
#15-1020
Parallel Polishing
Fixture, 2.25"
(57 mm)
#15-1025
Teardrop Fixture,
40 mm Mount
Capacity
#15-1035
Weight Kit
Cross-Sectioning
EBSD Preparation
Sample Shaping
The MultiPrep™ System is a programmable machine that
enables precise semiautomatic sample preparation of a wide
range of materials for microscopic (optical, SEM, FIB, TEM, AFM,
etc.) evaluation.
Capabilities include parallel polishing, angle polishing, site-specific
polishing or any combination thereof. It provides reproducible
results by eliminating inconsistencies between users, regardless
of their skill.
Dual micrometers (pitch and roll) allow precise sample tilt
adjustments relative to the abrasive plane. A rigid Z-indexing
spindle maintains the predefined geometric orientation throughout
the grinding/polishing process. Digital indicators enable
quantifiable material removal, which can be monitored real-time,
or preset for unattended operation. Variable speed rotation and
oscillation maximize use of the entire grinding/polishing disc and
minimize artifacts. Adjustable load control expands its capability
to handle a range of small/delicate to large samples.
A wide variety of fixtures and accessories are available for either 8" or 12" platen systems. The cam-locking interface
offers tool-free attachment and removal for ease of use.
MultiPrep™ Systems
Accessories
MultiPrep™ System, 8" Platen
New!
Page 31
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31
Grinding / Polishing
Grinding / Polishing
MultiPrep™ System, 12" Platen
Item
Description
10-1010
Precision Platen, 12" (305 mm)
12" Platen Options (precision lapped to within +/- 4 µm):
10-1010M
Magnetic Platen, 12" (305 mm)
MultiPrep™ System, 8" Platen
Item Description
10-1005
Precision Platen, 8" (203 mm)
8" Platen Options (precision lapped to within +/- 2 µm):
10-1005M
Magnetic Platen, 8" (203 mm)
15-2200-12
MultiPrep™ System, 12", 100-240 V
15-2200
MultiPrep™ System, 8", 100-240 V
15-2200-TEM
MultiPrep™ TEM System, 8", 100-240 V
MultiPrep™ System,12" Platen
Dims: 15" W x 27" D x 22" H (381 x 685 x 560 mm)
Weight: 95 lb. (43 kg)
The TEM system has an O-ring spindle drive for smaller, delicate
samples.
The 12" system has a larger scaled positioning head and higher
torque rotation/oscillation motors for preparation of larger
or multiple samples exceeding an area of 1,600 mm2.
Dims: 22" W x 28" D x 24" H (560 x 711 x 610 mm)
Weight: 125 lb. (57 kg)
Positioning Head Features:
Front digital indicator to display real-time
material removal (sample advancement) with
zeroing function, 1 µm resolution
Precision spindle that indexes the sample
perpendicular to the platen, and can rotate
simultaneously
Dual axis, micrometer controlled angular
positioning of the sample (pitch and roll):
+10° / -2.5° range (0.02° increments)
Rear digital indicator to display vertical positioning
(static) with zeroing function, 1 µm resolution
Automatic sample oscillation, adjustable sweep
with 8 speeds
Full or limited automatic sample rotation with
8 speeds
Cam-locking system that eliminates the need
for tools and allows for precise repositioning of
fixtures
Variable sample load: 0-600 g (100 g increments)
Grinder/Polisher Features:
Variable platen speed: 5-350 RPM
(5 RPM increments)
7" color LCD touchscreen with keypad entry to
control all functions
Intuitive interface optimized for productivity and
function
Seamless integration with optional #5-7100
AD-5™ Fluid Dispenser for automatic operation
0.5 HP (375 W), high-torque motor
Stable aluminum and stainless steel construction
Timer for count-up or countdown operation
Clockwise/counterclockwise platen rotation
Electronic coolant control with adjustable valve
Retractable coolant nozzle to allow quick and
easy sample/bowl cleaning
Emergency shut-off switch
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
Precision/magnetic platens, accessories and
consumables are sold separately.
The 7" color LCD touchscreen is used to control all functions
and is extremely easy to navigate, allowing greater efficiency
among users. The intuitive interface includes universal icons
and is optimized for productivity and function.
Page 32
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32
Grinding / Polishing
M-Prep 6™ 12" Grinder/Polisher
M-Prep 5™ 8" or 10" Grinder/Polisher
M-Prep™ & TwinPrep 5™ Grinding/Polishing Machines
Features:
Variable speed with digital display: either
10-500 RPM or 20-990 RPM (10 RPM
increments)
Touchpad switches to control run/stop and
coolant functions
Powerful 0.5 HP (375 W) DC motors that provide
constant high torque output
Dual motors on the TwinPrep 5™ to allow each
platen to rotate independently
Sturdy RIM, aluminum and stainless steel
construction
Corrosion/impact resistant cover
Overflow diversion to protect internal
components
Quick-change platen design, anodized to resist
wear and corrosion
Low profile, tabletop design
Electronic coolant control with adjustable flow
control valve(s)
Retractable coolant nozzle(s) that allows quick
and easy sample/bowl cleaning
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
The M-Prep™ and TwinPrep™ grinding/polishing machines are designed for manual sample preparation. Powerful
motors provide constant high torque output throughout the speed range. Touchpad controls activate coolant flow and
start/stop. The stable, corrosion resistant RIM, aluminum and stainless steel construction ensures maximum durability.
Dual motors on the TwinPrep 5™ allow both platens to rotate independently. Standard/magnetic platens
(see pages 34 & 35) and consumables are sold separately.
TwinPrep 5™ 8" or 10" Grinder/Polisher
M-Prep 5™ Grinder/Polisher, 8" or 10" Platen
M-Prep 6™ Grinder/Polisher, 10" or 12" Platen
TwinPrep 5™ Grinder/Polisher, 8" or 10" Platen
Item Description
Item Description
Item Description
Dims: 15" W x 26" D x 9" H (381 x 660 x 230 mm)
Weight: 66 lb. (30 kg)
Dims: 22" W x 27" D x 10.5" H (560 x 690 x 267 mm)
Weight: 101 lb. (45 kg)
Dims: 31" W x 26" D x 9.5" H (780 x 660 x 240 mm)
Weight: 136 lb. (62 kg)
5-2200
M-Prep 5™, 100-240 V, 10 - 500 RPM
5-6200
M-Prep 6™, 100-240 V, 10 - 500 RPM
5-7600
TwinPrep 5™, 100-240 V, 10 - 500 RPM
5-2200-M
M-Prep 5™, 100-240 V, 20 - 990 RPM
5-6200-M
M-Prep 6™, 100-240 V, 20 - 990 RPM
5-7600-M
TwinPrep 5™, 100-240 V, 20 - 990 RPM
Page 33
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33
Grinding / Polishing
Grinding / Polishing
Features:
Lightweight anodized aluminum body for corrosion resistance
Cam-lock lever that can be mounted on the right or left side
according to operator’s preference
Low profile fixtures that fit under microscope objectives
Aluminum cross-sectioning paddle that fits into most SEMs
without the need to demount the sample
Features:
Variable platen and jog speed: 5-350 RPM
(5 RPM increments)
Powerful 0.5 HP (375 W) high torque motor
Sturdy RIM, aluminum and stainless steel
construction
Clockwise or counterclockwise platen rotation
Touchpad switches to control all functions
Electronic coolant control with adjustable valve
Retractable coolant nozzle to allow quick and easy
sample/bowl cleaning
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
MetPrep 1™ Grinding/Polishing Machine
#69-50000
#69-42005
This tool is used to cross-section small, unencapsulated
samples such as ICs and other electronic devices. Its
unique design is stable, well-balanced and has a low
center of gravity to avoid rocking during polishing.
Adjustable PTFE feet are used to align the sample with
the desired polishing plane.
The cross-sectioning paddle is attached using a
cam-locking system, allowing quick, easy removal for
sample inspection and exact repositioning throughout the
polishing procedure.
This polisher for thinning materials to electron
transparency for TEM observation has rear micrometer
heads that allow radial or axial (wedge) angle
adjustments to the sample.
Nonrotating micrometer heads are available to eliminate
faceting of Delrin® feet. The cross-sectioning and Pyrex®
paddles attach using a cam-locking system, allowing
quick, easy removal for sample inspection and exact
repositioning throughout the polishing procedure. The
small Pyrex® footprint reduces planarization time.
MetPrep 1™ 8" or 10" Grinder/Polisher
Item Description
Item
Description
69-42000
TEM Wedge Polisher Kit
with Low Profile Micrometer Heads
69-42005
TEM Wedge Polisher Kit
with Nonrotating Micrometer Heads
69-50000
Cross-Sectioning Tool Kit
Item
Description
The MetPrep 1™ grinding/polishing machine is
excellent for manual preparation for standard applications,
or when polishing delicate samples using handheld tools
with lapping films. It accepts 8" or 10" platens and offers
digital control of all operations, including run/stop, coolant
flow and platen rotation speeds in either clockwise or
counterclockwise direction, with smooth, consistent
low-end torque.
TEM Wedge Polisher
Cross-Sectioning Tool
Dims: 15" W x 26" D x 9" H (381 x 660 x 230 mm)
Weight: 66 lb. (30 kg)
Platens (see pages 31, 34 & 35) and consumables are
sold separately.
5-2300
MetPrep 1™, 100-240 V
Page 34
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34
Grinding / Polishing
Disc holding bands,
for securing plain back
discs to a standard
platen, are made of
anodized aluminum.
A protrusion around
the top of the band
allows variable sized
discs (± 3 mm) to be
secured.
Disc Holding Bands
Disc Holding Band
Plain Back SiC Disc
Standard Platen
Standard Platens & Accessories
Double Sided Adhesive Discs (Pk/10)
Item
Diameter
52-10005
8" (203 mm)
52-10003
10" (254 mm)
52-10000
12" (305 mm)
Item
Diameter
90-208300
8" (203 mm)
90-208302
10" (254 mm)
90-208305
12" (305 mm)
Double sided
adhesive discs are
adhered to a standard
platen and used to
secure plain back
silicon carbide
abrasive discs. Each
provides 25-75 disc
pulls depending on
grit size, cycle time
and force.
Plain Back SiC Disc
Double Sided Adhesive Disc
Standard Platen
Magnetic Bases
Adhesive back
magnetic bases
adhere to standard
platens, allowing
magnetic system
cloths/abrasive discs
or ferromagnetic
discs to be utilized
(see page 35).
Magnetic Base
Standard Platen
Standard aluminum
platens are precision
lapped parallel, then
hard anodized for
maximum wear
resistance. They are
used with adhesive
back discs, double
sided adhesive discs
and paper holding
bands, or when
converting to a
magnetic platen using
magnetic bases.
Standard Platens
Item
Diameter
5-2005
8" (203 mm)
5-6010
10" (254 mm)
5-6005
12" (305 mm)
Item
Diameter
125-10011
8" (203 mm)
125-10012
10" (254 mm)
125-10013
12" (305 mm)
Platen/Disc Storage Cabinet
Shown with door
removed for visual
clarity
Item Description
5-8100 Platen/Disc Storage Cabinet
5-8105 Aluminum Tray / Shelf
This durable aluminum cabinet accommodates up to 10
aluminum trays/shelves (reversible) for storage of
platens, discs or cloths up to 12" (305 mm) diameter.
The hinged, clear plastic door with magnetic lock
prevents dust contamination. Five (5) trays are included.
Dims: 14" W x 14" D x 14" H (355 x 355 x 355 mm)
Weight: 35 lb. (16 kg)
Accessories
Standard Platen
Page 35
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35
Grinding / Polishing
Grinding / Polishing
Magnetic Platens & Accessories
Item
Diameter
52-20008 8" (203 mm)
52-20010 10" (254 mm)
52-20012 12" (305 mm)
Item
Diameter
55-52000 8" (203 mm)
55-52002 10" (254 mm)
55-52005 12" (305 mm)
Ferromagnetic adhesive discs combine a rigid
stainless steel disc with an adhesive surface that
allows plain back silicon carbide abrasive discs
to be secured to magnetic platens. The nonslip
backing keeps the disc in place even for coarse
grinding. Each provides 25-75 disc pulls depending
on grit size, cycle time and force.
Plain Back SiC Disc
Ferromagnetic Adhesive Disc
Magnetic Platen
Ferromagnetic Adhesive Discs
PTFE Ferromagnetic Support Discs
These reusable, durable ferromagnetic support
discs combine a PTFE surface with a rigid
stainless steel disc. This allows adhesive back
abrasive discs/polishing cloths to be easily
removed after use without any adhesive transfer.
The nonslip backing keeps the disc in place even
for coarse grinding.
Adhesive Back SiC Disc
PTFE Ferromagnetic Support Disc
Magnetic Platen
Ferromagnetic Support Discs
These reusable ferromagnetic stainless steel discs
feature a nonslip backing and allow adhesive back
cloths/abrasive discs to be changed quickly and
easily when using magnetic platens.
Adhesive Back Cloth
Ferromagnetic Support Disc
Magnetic Platen
Magnetic platens combine a standard aluminum
platen with a cross-hatched magnetic surface for
maximum flatness and grip. Only one platen
is needed throughout the grinding and polishing
process, allowing all magnetic system cloths/abrasive
discs or ferromagnetic discs to be utilized.
Magnetic Platens
Item
Diameter
Item
Diameter
5-2005M
8" (203 mm)
55-51000
8" (203 mm)
5-6010M 10" (254 mm)
55-51002 10" (254 mm)
5-6005M
12" (305 mm)
55-51005
12" (305 mm)
Magnetic Platen
Page 36
36
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Item
Description
The AD-5™ fluid dispenser provides automatic,
unattended application of abrasive polishing
suspensions and lubricants. Its functions are
controlled through Allied’s MetPrep 3™, MetPrep 4™,
DualPrep 3™ or MultiPrep™ Systems, and can also
be used with ANY brand polishing machine as a
standalone system.
Programming the dispensing time, length and
frequency delivers reproducible results by eliminating
inconsistencies between operators. This increases
productivity and efficiency, while reducing
consumables usage. Intuitive menu navigation and
simple logic programming make the dispenser easy
to use.
The AD-5™ features five (5) dispensing positions,
two of which include a flush cycle to prevent clogging
when using colloidal suspensions. Peristaltic pump
technology offers mist-free drip delivery to the
polishing surface.
25 programmable menus
Convenient pivoting arm with nozzle design features
stainless steel tips that are easily removed for cleaning.
AD - 5™ Fluid Dispenser
AD-5™ Fluid Dispenser shown with MetPrep 3™/PH-3™ System
Features:
Five (5) dispensing positions, 16 oz. (500 mL)
capacity; 128 oz. (3.8 L) adapter kit available
User-defined menu labeling (abrasive type & size,
lubricant, cloth, material and menu name)
Pump reverse after cycle to prevent dripping/
contamination
Remote function to enable seamless integration
and automatic activation with Allied’s grinding and
polishing systems
Local function to allow standalone operation with
any grinder/polisher
Pulse duration: 0.5-6 seconds (0.5 second
increments)
Pulse frequency: 1-10 per minute
In-cycle priming that allows temporary “full rate”
dispensing onto polishing surface
One-touch priming function for quick, initial
charging of new cloths
One-touch activation independent of menu for
simple operation
Prestart charging of new/dry polishing cloths
Allows dispensing of colloidal suspensions (silica,
silica/alumina and alumina) with rinse/flush
function to avoid clogging
Two (2) positions with high-speed pumps for oxide
polishing
Peristaltic pumps for mist-free drip dispensing
25 programmable menus
Optional password protection of menus
Touchpad switches to control all functions
Backlit 4-line LCD
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
Dims: 8" W x 25" D x 9" H (203 x 635 x 229 mm)
Weight: 28 lb. (13 kg)
5-7100
AD-5™, 100-240 V
Page 37
Grinding / Polishing
37
Grinding / Polishing
Grinding/Polishing Consumables
(Pages 38 - 54)
Page 38
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
38
Grinding / Polishing
Plain Back Discs (Pk/100)
Adhesive Back Discs (Pk/100)
8"
(200 mm)
10"
(250 mm)
12"
(300 mm)
Grit (FEPA)
8"
(200 mm)
10"
(250 mm)
12"
(300 mm)
50-10000
50-11000
50-10145
60 (P-60)
50-10045
50-11045
50-10215
50-10001
50-11003
50-10146
80 (P-80)
50-10046
50-11047
50-10217
50-10005
50-11005
50-10150
120 (P-120)
50-10050
50-11050
50-10220
50-10010
50-11010
50-10155
180 (P-180)
50-10055
50-11055
50-10225
50-10015
50-11015
50-10160
240 (P-280)
50-10060
50-11060
50-10230
50-10020
50-11020
50-10165
320 (P-400)
50-10065
50-11065
50-10235
50-10025
50-11025
50-10170
400 (P-800)
50-10070
50-11070
50-10240
50-10030
50-11030
50-10175
600 (P-1200)
50-10075
50-11075
50-10245
50-10029
50-11029
50-10174
600 Fine*
50-10074
50-11074
50-10244
50-10035
50-11035
50-10176
800 (P-2400)
50-10076
50-11076
50-10246
50-10040
50-11040
50-10177
1200 (P-4000)
50-10077
50-11077
50-10247
50-10041
50-11041
50-10178
1200 Fine**
50-10078
50-11078
50-10248
ASSORT-P/B
ASSORT-P/B 10
ASSORT-P/B 12
Assortment
ASSORT-PSA
ASSORT-PSA10
ASSORT-PSA12
Designed for metallographic applications to coarse and fine grind a wide variety of materials, these discs feature
superior mineral grading, a unique resin topcoat and a latex additive in the paper. This combination resists water
penetration, creating a durable, long-lasting disc with uniform cutting characteristics that minimizes sample deformation.
They are made with high quality thick C-weight backing and are recommended for general laboratory requirements.
Silicon Carbide Discs
(Includes 25 each 180, 320, 600, 1200/P-4000 Grit)
(Includes 25 each 180, 320, 600, 1200/P-4000 Grit)
Page 39
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39
Grinding / Polishing
Grinding / Polishing
* 600 Fine Grit
● 600 fine grit minimizes loading when preparing
samples cold mounted in epoxy or acrylic.
● Provides a finer surface finish, which can reduce
subsequent polishing time.
** 1200 Fine Grit vs. 1200 (P-4000) Grit
● 1200 fine grit is an electrostatically coated
abrasive. The SiC particles stand on end, which
provides more of a cutting action for continued
material removal. It is recommended for softer
materials that smear, step grinding for failure
analysis, and serial sectioning.
● 1200 (P-4000) grit is sputter coated, which
randomizes the orientation of the SiC particles.
This provides more of a polishing action and
does not remove as much material as 1200 fine
grit. It can be used for a wide variety of
applications.
Wide, low-profile tab enables easy liner removal
Features:
Premium resin bonding system that retains abrasive for sustained
material removal and long life
Premium thick C-weight base with high latex content for superior
waterproofing
Special low-tack adhesive for easy removal of the disc from platen
without adhesive transfer
Wide, low-profile tabs for easy liner removal
Tab for easy disc removal from platen after use
1200 Fine Grit
1200 (P-4000) Grit
● Rougher finish
● Higher removal
● Smoother finish
● Lower removal
Abrasive Grade Comparison Chart
U.S. Industrial Grit
60
80
100 120 150 180 220
240
280 320
360 400
600
800
1200
European FEPA or P-Grading
60
80
120
180
220 280 320 360 400 500 600 800 1000 1200
2400
4000
Micron Grading
260 200 160 125 100
80
68
60
52
46
40
35
30
26
22
18
15
12
10
9
6
5
Abrasive Grade Comparison Chart
U.S. CAMI Grit
Micron Grading
European P-Grading
Page 40
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
40
Grinding / Polishing
3" x 11"
3-7/16" x 75'
Adhesive Back Strips
Grit
Plain Back Rolls
(Pk/100)
(Each)
50-10535
240
50-10395
50-10540
320
50-10400
50-10545
400
50-10405
50-10550
600
50-10410
50-10560
1200
50-10412
50-10555
800
50-10411
60
50-10045-Z
50-11045-Z
50-10215-Z
120
50-10050-Z
50-11050-Z
50-10220-Z
Grit
8" (200 mm)
10" (250 mm)
12" (300 mm)
60
50-10415
-
50-10420-Z
80
50-10420
50-10460
50-10425-Z
180
50-10430
50-10475
-
240
50-10435
50-10480
-
120
50-10425
50-10470
50-10435-Z
Grit
SiC
Al2O3
ZrAl
These durable cloth-backed abrasive belts support various
grinding requirements. Use silicon carbide for general
laboratory applications, aluminum oxide for ferrous metals
and zirconia alumina for heavy stock removal.
Use Al2O3 for grinding ferrous metals and alloys, and SiC
for grinding non-ferrous metals such as titanium and
aluminum or when mixing non-ferrous and ferrous
metals. (Dimensions listed are diameter x thickness x
arbor hole.)
Item Description
Dimensions
81-10900 Al2O3, 150 Grit
14" x 1.75" x 1.5"
81-10905 Green SiC, 150 Grit 14" x 1.75" x 1.5"
81-10920 Al2O3, 150 Grit
8" x 2" x 1.25"
81-10895 Al2O3, 60 Grit
14" x 1.75" x 1.5"
81-10910 Green SiC, 120 Grit 14" x 1.75" x 1.5"
Silicon carbide rolls and strips are designed for
metallographic applications to coarse and fine grind a
wide variety of materials.
Zirconia alumina provides rapid material removal and
excellent wear resistance without generating excessive
heat. It is recommended when grinding hard, ferrous
metals and alloys on automatic or high speed manual
grinding machines. All discs are adhesive backed.
Zirconia Alumina Discs (Pk/25)
4" x 36" Abrasive Belts (Pk/10)
Silicon Carbide Strips & Rolls
Grinding Stones
Page 41
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41
Grinding / Polishing
Grinding / Polishing
Metal Plated
Resin Bond
Resin Bond RIGID
220 Grit
50-70810M
50-71010M
50-71210M
120 Grit
50-70805M
50-71005M
50-71205M
600 (P-1200) Grit
50-70820M
50-71020M
50-71220M
Grade
8" (200 mm)
10" (250 mm)
12" (300 mm)
Dia-Grid Diamond Discs are recommended for hard-to-grind materials.They feature diamond particles either
nickel plated or resin bonded in raised patterns that provide increased cutting rates, enhanced cooling and efficient
removal of debris. They are extremely durable and provide excellent edge retention and sample flatness. Wide,
low-profile tabs allow easy disc removal after use. Each disc features a rigid ferromagnetic stainless steel backing
with nonslip coating for magnetic platens.
Metal plated discs are recommended for materials including
ceramics, carbides and metal matrix composites. Adhesive
back discs are also available. To order, remove 'M' from the
item number.
Resin bond discs are recommended for a wide variety of
materials including hard metals and nonmetal coatings.
Adhesive back discs are also available. To order, remove 'M'
from the item number.
Resin bond RIGID discs are designed for aggressive removal
of materials such as sintered carbide, ceramic, hard metals and
optical glass. They provide excellent flatness and durability.
Adhesive back discs are also available. To order, remove 'M'
from the item number.
80 Grit
50-80800M
50-81000M
50-81200M
220 Grit
50-80810M
50-81010M
50-81210M
25 µm
50-80825M
50-81025M
50-81225M
120 Grit
50-80805M
50-81005M
50-81205M
40 µm
50-80820M
50-81020M
50-81220M
9 µm
50-80830M
50-81030M
50-81230M
Grade
8" (200 mm)
10" (250 mm)
12" (300 mm)
Grade
8" (200 mm)
10" (250 mm)
12" (300 mm)
260 µm
50-50000M
50-50100M
50-51000M
70 µm
50-50010M
50-50110M
50-51010M
15 µm
50-50025M
50-50125M
50-51025M
125 µm
50-50005M
50-50105M
50-51005M
30 µm
50-50015M
50-50115M
50-51015M
9 µm
50-50035M
50-50135M
50-51035M
6 µm
50-50040M
50-50140M
50-51040M
Dia-Grid Diamond Discs
Page 42
42
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
SEM photo, 6 µm Standard Diamond Lapping Film (150X)
SEM photo, 6 µm Type B Diamond Lapping Film (150X)
Type B Diamond Lapping Film has diamond particles
contained in ceramic beads that are resin bonded to the
film. As the beads wear away, new diamond particles are
exposed to allow continuous, aggressive material removal.
Type B film provides a coarser finish grade-for-grade
compared with standard diamond lapping film, and is
typically used for encapsulated samples.
Diamond Lapping Film
Standard Diamond Lapping Film consists of precision
graded diamond particles resin bonded to a uniform film.
They provide excellent edge retention and maintain
coplanarity regardless of varying materials or hardness
within the sample. These discs are typically used for
unencapsulated cross-sectioning, TEM wedge/plan-view
polishing, backside polishing and FIB sample thinning.
Item Description
50-30000
Storage Book for 8" Discs
9
50-30050B
50-30130B
50-30170B
6
50-30055B
50-30135B
50-30175B
1
50-30065B
50-30145B
50-30185B
0.5
50-30070B
-
-
3
50-30060B
50-30140B
50-30180B
Grade
8" (200 mm)
8" (200 mm)
12" (300 mm)
(µm)
Plain Back
Adhesive Back Adhesive Back
Storage Book
Standard Discs (Pk/5)
*Includes 1 of each grade except 45 & 60 µm
Grade
8" (200 mm)
8" (200 mm)
12" (300 mm)
(µm)
Plain Back
Plain Back
35
50-30038
50-30118
50-31238
30
50-30040
50-30120
50-31240
9
50-30050
50-30130
50-31250
6
50-30055
50-30135
50-31255
15
50-30045
50-30125
50-31245
3
50-30060
50-30140
50-31260
1
50-30065
50-30145
50-31265
0.25
50-30073
50-30153
-
0.5
50-30070
50-30150
50-31270
0.1
50-30075
50-30155
50-31275
Assort
50-30076*
50-30156*
-
Adhesive Back
45
50-30035
-
-
60
50-30030
-
-
Chemically pure and lint-free blotting paper dries and
protects lapping film. Wax paper separates each
blotter.
Type B Discs (Pk/5)
Page 43
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43
Grinding / Polishing
Grinding / Polishing
*Includes 10 of each grade
15 µm
30 µm
6 µm
3 µm
9 µm
0.5 µm
1 µm
0.1 µm
Standard
Diamond
Lapping
Film surface
finishes on
an IC die
cross-section
1 µm @ 500X (20 seconds)
0.5 µm @ 1,000X (20 seconds)
0.1 µm @ 1,000X (20 seconds)
3 µm @ 100X (20 seconds)
6 µm @ 100X (20 seconds)
30 µm @ 100X (20 seconds)
15 µm @ 100X (20 seconds)
9 µm @ 100X (20 seconds)
Al2 O3 , SiC & SiO2 Lapping Film
Features:
Micron graded premium abrasives from 30 to 0.01 µm
Precision backing for uniformity and sample planarity
Resistance to water, oil and most solvents
Color coding for quick identification
8” (200 mm) Plain Back Discs (Pk/50)
Grade (µm)
Al2O3
SiC
SiO2
30
50-20040
50-20075
-
15
-
50-20080
-
9
50-20050
50-20085
-
5
50-20052
50-20090
-
12
50-20045
-
-
3
50-20055
-
-
0.3
50-20065
-
-
0.01
-
-
50-20097(Pk/20)
1
50-20060
-
-
0.05
50-20067
-
-
Assortment
50-20070*
50-20105*
-
Aluminum Oxide Lapping Film
Silicon Carbide &
Silicon Dioxide Films
Aluminum Oxide: for ferrous metals, glass
Silicon Carbide: for non-ferrous metals, polymers
Silicon Dioxide: as an alternative to colloidals and cloths
for final polish on SEM and TEM samples
Lapping film consists of a mylar film coated with resin
containing either aluminum oxide, silicon carbide or
silicon dioxide abrasive. It is recommended for fine
grinding and lapping applications where edge retention
is important. These films are for use with either
encapsulated or unencapsulated samples but are not
recommended for power head applications.
Page 44
44
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Diamond is preferred for most polishing applications when compared to other abrasives. Although diamond is more costly
per unit, the amount required to polish is substantially less by a greater factor than the difference in price. Diamond also
cuts faster, requiring less time to achieve an improved surface finish and produce an accurate representation of the true
microstructure with fewer artifacts (smearing, scratches, etc.). All products are precision graded by Swiss micronizing
standards for high performance.
Diamond Polishing
Polycrystalline Diamond
With many more cutting surfaces per particle,
polycrystalline diamond provides higher removal rates
than monocrystalline abrasive. As it cuts, it breaks down
in its original shape, allowing for finer finishes in less
time. Because polycrystalline has no cleavage planes, it
cannot splinter like monocrystalline diamond. It causes
less subsurface deformation, and is excellent when
polishing samples composed of different materials or
hardness.
Monocrystalline Diamond
Monocrystalline diamond provides a cost-effective means
for good stock removal and finish. It has a slightly irregular
shape with multiple cutting edges, and is recommended
for general applications where polycrystalline’s features
are not required.
Allied diamond suspensions are specifically formulated to ensure that the diamond particles remain suspended and
separated throughout the stable liquid carrier. They are excellent for distributing diamond easily and uniformly over the
cloth or platen surface, and are made with either alcohol (water-free), glycol or water based formulas. All 8 oz. and 16 oz.
bottles include a flip-top and trigger sprayer for dispensing. Gallons include a prelabeled 16 oz. empty bottle for
dispensing convenience.
Water soluble and environmentally friendly, this diamond
suspension is mixed with a glycol base for improved cooling
and is ideal for manual application or automatic “drip”
dispensing systems, where lubricant is also applied.
Glycol Based
Polycrystalline
Monocrystalline
16 oz.
(480 mL)
128 oz.
(3.8 L)
Grade
(µm)
16 oz.
(480 mL)
128 oz.
(3.8 L)
90-29995
90-29995-G
0.05
-
-
90-30000
90-30000-G
0.10
-
-
90-30005
90-30005-G
0.25
-
-
90-30010
90-30010-G
0.50
-
-
90-30015
90-30015-G
1
90-31015
90-31015-G
90-30020
90-30020-G
3
90-31020
90-31020-G
90-30025
90-30025-G
6
90-31025
90-31025-G
90-30030
90-30030-G
9
90-31030
90-31030-G
90-30035
90-30035-G
15
90-31035
90-31035-G
90-30040
90-30040-G
30
90-31040
90-31040-G
-
-
45
90-32145
90-31045-G
Diamond Suspensions
Page 45
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45
Grinding / Polishing
Grinding / Polishing
Water soluble and environmentally friendly, this 99% water based
formula is recommended for manual application or automatic
“spray/drip” dispensing systems, where lubricant is also applied.
Water Based
Polycrystalline
16 oz.
(480 mL)
Grade
(µm)
128 oz.
(3.8 L)
90-3AB0.25
0.25
90-3AB0.25-G
90-3AB1
1
90-3AB1-G
90-3AB3
3
90-3AB3-G
90-3AB6
6
90-3AB6-G
90-3AB9
9
90-3AB9-G
Alcohol based suspension is recommended for water-sensitive
materials such as zinc, magnesium and steel with nonmetallic
inclusions. Use with alcohol based lubricants only. This formula is
recommended for manual application or automatic “spray/drip”
dispensing systems, where lubricant is also applied.
Alcohol Based
DiaLube is a water soluble and environmentally friendly suspension
premixed with a propylene glycol based polishing lubricant. It is
excellent for quick application of both abrasive and lubricant without
the need for precise dripping ratios.
Polycrystalline
Monocrystalline
8 oz.
(240 mL)
16 oz.
(480 mL)
128 oz.
(3.8 L)
Grade
(µm)
16 oz.
(480 mL)
128 oz.
(3.8 L)
90-32995
90-31995
90-31995-G
0.05
-
-
90-33000
90-32000
90-32000-G
0.10
-
-
90-33005
90-32005
90-32005-G
0.25
-
-
90-33010
90-32010
90-32010-G
0.50
-
-
90-33015
90-32015
90-32015-G
1
90-32115
90-32115-G
90-33020
90-32020
90-32020-G
3
90-32120
90-32120-G
90-33025
90-32025
90-32025-G
6
90-32125
90-32125-G
90-33030
90-32030
90-32030-G
9
90-32130
90-32130-G
90-33035
90-32035
90-32035-G
15
90-32135
90-32135-G
90-33040
90-32040
90-32040-G
30
90-32140
90-32140-G
-
-
-
45
90-32145
90-32145-G
Polycrystalline
16 oz.
(480 mL)
Grade
(µm)
128 oz.
(3.8 L)
90-3DL1S
1 (Soft)
90-3DL1S-G
90-3DL1H
1 (Hard)
90-3DL1H-G
90-3DL3
3
90-3DL3-G
90-3DL6
6
90-3DL6-G
90-3DL9
9
90-3DL9-G
DiaLube
Page 46
46
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Diamond Compound
Lubricants are used to enhance the polishing performance
of diamond suspensions, compounds, sprays and films.
They reduce friction and increase the life of polishing
cloths. All 16 and 32 oz. bottles include trigger sprayer
and flip-top for dispensing, and can be applied manually
or used with automatic dispensers. Gallons include a
prelabeled 16 oz. empty bottle for dispensing convenience.
Polishing Lubricants
A water-free, high
viscosity glycol based
lubricant, RedLube is used
for metallographic
preparation of soft
and/or ductile materials.
RedLube
Item Unit
90-207010 16 oz. (480 mL)
90-207005 32 oz. (950 mL)
90-207000 128 oz. (3.8 L)
90-206995 5 gal. (19 L)
A low viscosity, water-free
ethyl alcohol based polishing
lubricant, PurpleLube is
formulated to minimize
alcohol scent. It is excellent
for increased stock removal,
when water cannot be
tolerated or when used with
alcohol based diamond
suspensions.
PurpleLube
Item Unit
90-205010 16 oz. (480 mL)
90-204995 5 gal. (19 L)
90-205005 32 oz. (950 mL)
90-205000 128 oz. (3.8 L)
A medium viscosity glycol/
water-based lubricant,
GreenLube is used for
general metallographic
preparation.
GreenLube
Item Unit
90-209010 16 oz. (480 mL)
90-209005 32 oz. (950 mL)
90-209000 128 oz. (3.8 L)
90-208995 5 gal. (19 L)
Allied diamond compounds are specifically
formulated for metallographic sample preparation
and offer a higher concentration of diamond
compared to suspensions. They are water soluble
and compatible with glycol or alcohol based
lubricants. Diamond compounds are typically used
as a standalone product or to charge polishing
cloths before applying diamond suspension.
Polycrystalline
Monocrystalline
5 gram
18 gram
Grade
(µm)
5 gram
18 gram
90-21055-S
90-20995-S
0.05
-
-
90-21060-S
90-21000-S
0.10
-
-
90-21065-S
90-21005-S
0.25
90-21065
90-21005
90-21070-S
90-21010-S
0.50
90-21070
90-21010
90-21075-S
90-21015-S
1
90-21075
90-21015
90-21080-S
90-21020-S
3
90-21080
90-21020
90-21085-S
90-21025-S
6
90-21085
90-21025
90-21090-S
90-21030-S
9
90-21090
90-21030
90-21095-S
90-21035-S
15
90-21095
90-21035
90-21100-S
90-21040-S
30
90-21100
90-21040
-
-
45
90-21105
90-21045
RedLube
GreenLube PurpleLube
Viscosity
High
Medium
Low
Base
Glycol
Glycol/H2O
Alcohol
Odor
None
None
Mild
Water-Free
Yes
No
Yes
Page 47
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47
Grinding / Polishing
Grinding / Polishing
This non-crystallizing silica
suspension with 9.8 pH
produces an excellent final
polish for a wide variety of
materials, especially non-
ferrous metals, PCBs and ICs.
Colloidal Suspensions
0.05 µm Alumina
Item Unit
180-30015 16 oz. (480 mL)
180-30000 128 oz. (3.8 L)
180-30010 32 oz. (950 mL)
This unique 8.5 pH mixture
combines colloidal silica and
alumina. The addition of
gamma alumina allows
improved mechanical
polishing. It is used to final
polish both ferrous and non-
ferrous metals, metal matrix
composites and various
nonmetallic materials.
Item Unit
180-70015 16 oz. (480 mL)
180-70000 128 oz. (3.8 L)
180-70010 32 oz. (950 mL)
0.05 µm Silica/Alumina
0.04 µm Non-Stick/Rinsable Silica
An excellent final polishing
suspension for most materials,
this unique formula features a
pH of 10 and rinses easily
from samples and equipment,
even after it dries. It is slow
drying, making it an ideal choice
for prolonged polishing
requirements such as those for
EBSD. The pH may be modified
with chemical solutions to
improve microstructural contrast.
Item Unit
180-25015 16 oz. (480 mL)
180-25000 128 oz. (3.8 L)
180-25010 32 oz. (950 mL)
0.03 µm Alumina
Item Unit
180-80015 16 oz. (480 mL)
180-80000 128 oz. (3.8 L)
180-80010 32 oz. (950 mL)
Used for final polishing, colloidal suspensions are mixtures of abrasive particles dispersed throughout a chemically
aggressive liquid carrier. This combination provides a chemical-mechanical polishing action, resulting in deformation-
free surfaces. The modified pH of these suspensions can provide delineation of grain boundaries and other
microstructural features for some sample types.
0.05 µm Non-Crystallizing Silica
Item Unit
180-20015 16 oz. (480 mL)
180-20000 128 oz. (3.8 L)
180-20010 32 oz. (950 mL)
0.02 µm Non-Crystallizing Silica
Item Unit
180-40015 16 oz. (480 mL)
180-40000 128 oz. (3.8 L)
180-40010 32 oz. (950 mL)
A non-crystallizing silica
suspension with 9.8 pH, this
formula produces ultrafine
surface finishes for
demanding SEM/TEM
analysis.
With a pH of 3.5, this acidic
alumina suspension is used to
final polish ferrous metals and
ceramics. Its nonclogging
formula flows easily through
fluid dispensing systems, and it
can be diluted with DI water
up to 3:1.
This acidic alumina suspension
with a pH of 3.5 is used to final
polish ferrous metals and
ceramics. Its nonclogging
formula flows easily through
fluid dispensing systems, and it
can be diluted with DI water
up to 3:1. The 0.03 µm formula
provides finer surface finishes
for demanding applications.
Page 48
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Powder, De-agglomerated
FinalPrep is a de-agglomerated,
polycrystalline alumina solution
excellent for final polishing
applications for nearly any
material. With a pH of 9 to 9.5,
the basic chemical element
enhances microstructural
features. It works exceptionally
well for polishing soft, ductile
or precious metals, such as
gold and silver.
FinalPrep Polishing Solution
Item
Description
90-187545
0.3 µm, 32 oz. (950 mL)
90-187550
1 µm, 32 oz. (950 mL)
90-187580
0.3 µm, 128 oz. (3.8 L)
90-187125
0.3 µm, 5 lb. (2.3 kg)
90-187020
0.05 µm, 5 lb. (2.3 kg)
90-187090
0.3 µm, 5 lb. (2.3 kg)
90-187055
0.05 µm, 5 lb. (2.3 kg)
90-187585
1 µm, 128 oz. (3.8 L)
90-187505
0.05 µm, 6 oz. (180 mL)
90-187510
0.3 µm, 6 oz. (180 mL)
90-187515
1 µm, 6 oz. (180 mL)
90-187540
0.05 µm, 32 oz. (950 mL)
90-187575
0.05 µm, 128 oz. (3.8 L)
Alumina Polishing
Suspension, De-agglomerated
Item
Description
90-187050 0.05 µm, 1 lb. (450 g)
90-187120 0.3 µm, 1 lb. (450 g)
90-187190 1 µm, 1 lb. (450 g)
90-187195 1 µm, 5 lb. (2.3 kg)
Standard alumina powder is recommended where the
benefits of de-agglomerated powders are not required.
Item
Description
90-187015 0.05 µm, 1 lb. (450 g)
90-187085 0.3 µm, 1 lb. (450 g)
90-187155 1 µm, 1 lb. (450 g)
90-187160 1 µm, 5 lb. (2.3 kg)
Powder, Standard
Alumina suspensions are de-agglomerated and water
based. Chemically stable, the premixed formulas are
a clean, convenient alternative to powders and are
ideal for the finest finishes.
De-agglomerated alumina powder is specially treated
to reduce the number of agglomerates (groups of
particles in each grade of manufactured alumina),
providing fast, uniform surface finishes.
Allied alumina powders are made to the tightest quality specifications and are used for final polishing of metallographic
specimens. Accurately controlled purity levels and particle size distribution ensure optimum polishing results. Mix with
DI water to produce a liquid slurry. The 0.05 µm particle type/shape is gamma, while 0.3 and 1 µm are alpha.
Item
Description
90-187705 0.05 µm, 6 oz. (180 mL)
90-187740 0.05 µm, 32 oz. (950 mL)
90-187775 0.05 µm, 128 oz. (3.8 L)
90-187725 0.05 µm, 16 oz. (480 mL)
Page 49
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49
Grinding / Polishing
Grinding / Polishing
Adhesive Backing: Each cloth is secured to an
individual, dedicated platen or support disc using
its adhesive backing. Removal and reapplication
is discouraged because of reduced adhesion.
Adhesive backed polishing cloths are the most
economical choice.
Flexible Ferromagnetic (FM) Backing: Each
cloth features a flexible ferromagnetic backing
that adheres to magnetic platens. Multiple discs
can be used with one magnetized platen, reducing
the number of platens needed for each procedure,
machine or lab.
Rigid Ferromagnetic (FM) Backing: Each cloth
features a rigid ferromagnetic backing that adheres
to magnetic platens. Multiple discs can be used
with one magnetized platen, reducing the number
of platens needed for each procedure, machine or
lab. The backing offers corrosion resistance, high
stiffness and a rounded, burr-free edge for safer
handling. Rigid discs are also well suited for
applications that utilize alcohol based suspensions,
slurries and lubricants, where prolonged polishing
times are needed (EBSD), or in high force
applications that generate more heat.
A wide range of polishing cloths is offered for fine grinding or for coarse, intermediate and final polishing of all
materials. They are available either with adhesive backing for standard platens, or with rigid (steel) or flexible (rubber)
ferromagnetic backing for magnetic platens.
Polishing Cloths
Standard Platen
Adhesive Backing
Flexible FM Backing
Rigid FM Backing
Magnetic Platen
Magnetic Platen
Page 50
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Polishing Cloth Selection and Information Guide
Refer to this table for recommended combinations of cloths, lubricants and abrasive types/sizes.
Cloth
Recommended
µm Size
For use with:
Recommended Lubricant
Diamond
Alumina
Colloidal
Suspensions
PLAN-Cloth
30 - 6
Yes
No
Adhesive: All
Flexible FM: RedLube, GreenLube
PLAN-B
15 - 3
Yes
No
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Gold Label
15 - 3
Yes
No
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
TECH-Cloth
9 - 1
Yes
No
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
White Label
6 - 0.25
Yes
No
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
DiaMat
6 - 0.05
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Kempad
9 - 1
Yes
No
Adhesive / Flexible FM:
RedLube, GreenLube
Pan-B
6 - 0.25
Yes
No
Adhesive / Flexible FM:
RedLube, GreenLube
Chem-Pol
1 - 0.02
No
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Final A
1 - 0.02
No
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Spec-Cloth
1 - 0.05
Yes
No
Adhesive,
RedLube, GreenLube
Vel-Cloth
1 - 0.05
Yes
No
Adhesive / Flexible FM:
RedLube, GreenLube
Final B
3 - 0.05
Yes
Adhesive / Flexible FM:
RedLube, GreenLube
Red Final C
3 - 0.02
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Final P
3 - 0.05
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Final-POL
3 - 0.05
Yes
Adhesive / Rigid FM: All
Flexible FM: RedLube, GreenLube
Page 51
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Grinding / Polishing
Grinding / Polishing
Dense, woven synthetic silk for use with diamond (9-1 µm). Produces very good edge
retention and provides excellent finish and flatness. Especially good for coatings and
samples composed of materials with varying hardness.
Dense, uniquely woven nylon, extremely durable for use with diamond (15-3 µm).
Produces excellent flatness and provides a very high material removal rate on a wide
variety of materials. Exceptional for intermediate polishing.
Gold Label
Woven Polishing Cloths
Woven cloths feature a cross-weave pattern, where abrasive particles embed and provide efficient material removal.
They feature low compression, applying effective pressure to the loose abrasive particles for maximum material removal
and flatness. The cross-weave pattern is ideal for fine grinding, or coarse and intermediate polishing, and is more
aggressive than non-woven cloths.
Very hard, resin coated, durable, coarse woven polyester for use with diamond
(30-6 µm). Produces high material removal rate and excellent flatness for fine
grinding or coarse and intermediate polishing on a variety of materials.
Very hard, resin coated, dense woven polyester for use with diamond (15-3 µm).
Maintains superior edge retention and flatness and provides aggressive material
removal for coarse to intermediate polishing of metals, ceramics and refractory
materials. Not recommended for cold mounted materials.
PLAN-Cloth
PLAN-B
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
85-150-005
85-150-010
85-150-015
Flexible FM
5
85-500-005
85-500-010
85-500-015
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
5
90-150-580
90-150-585
90-150-590
90-150-595
Flexible FM
5
90-500-580
90-500-585
90-500-590
---
Rigid FM
5
90-700-580
90-700-585
90-700-590
90-700-595
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
10
90-150-210
90-150-217
90-150-220
90-150-223
Flexible FM
5
90-500-210
90-500-217
90-500-220
---
Rigid FM
5
90-700-210
90-700-217
90-700-220
90-700-223
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
10
85-150-360
85-150-365
85-150-370
85-150-375
Flexible FM
5
85-500-360
85-500-365
85-500-370
---
Rigid FM
5
85-700-360
85-700-365
85-700-370
85-700-375
TECH-Cloth
Page 52
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Grinding / Polishing
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
85-150-100
85-150-105
85-150-110
Flexible FM
5
85-500-100
85-500-105
85-500-110
White Label
Very dense, woven, low-nap silk for use with diamond (6-0.25 µm). Provides excellent
flatness and edge retention prior to final polishing on a wide variety of materials. Ideal
for eliminating pullout in the final polishing steps.
Woven wool with a medium nap and low resilience for use with diamond (6-0.25 µm),
colloidal suspensions or alumina. Provides very good edge retention and surface
finish on a wide variety of materials including metals and polymers.
DiaMat
Non-woven, very low-nap textile for use with diamond (9-1 µm). Provides good
removal and flatness on a wide variety of materials.
Dense, non-woven, planarized textile for use with diamond (6-0.25 µm). Provides good
removal rates and edge retention on a wide variety of materials.
Pan-B
Kempad
Non-Woven Polishing Cloths
Non-woven cloths feature low compression, with surfaces that tend to be softer than woven cloths. A non-woven cloth can
have fibers interlaced throughout the surface, but the pattern is random rather than a cross-weave. Non-woven cloths are
less aggressive, so they are better suited for intermediate and final polishing steps.
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
5
90-150-500
90-150-505
90-150-510
90-150-515
Flexible FM
5
90-500-500
90-500-505
90-500-510
---
Rigid FM
5
90-700-500
90-700-505
90-700-510
90-700-515
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
5
90-150-550
90-150-555
90-150-560
90-150-565
Flexible FM
5
90-500-550
90-500-555
90-500-560
---
Rigid FM
5
90-700-550
90-700-555
90-700-560
90-700-565
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
90-150-005
90-150-015
90-150-020
Flexible FM
5
90-500-005
90-500-015
90-500-020
Page 53
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53
Grinding / Polishing
Grinding / Polishing
Firm, medium-nap, synthetic rayon flock for use with diamond (1-0.25 µm) or alumina.
For general polishing of a wide range of materials.
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
90-150-285
90-150-292
90-150-295
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
5
180-10050
180-10058
180-10060
180-10065
Flexible FM
5
180-10550
180-10558
180-10560
---
Rigid FM
5
180-10750
180-10758
180-10760
180-10765
Chem-Pol
Dense, non-woven, low-nap porous polyurethane for chemical/mechanical polishing
using colloidal suspensions or alumina (1-0.02 µm). This long-lasting cloth provides
an excellent final polish for a wide variety of materials.
Final A
Spec-Cloth
Vel-Cloth
Soft, medium-low-nap synthetic flock for use with diamond (1-0.25 µm) or alumina.
Provides very good flatness on a wide variety of materials.
Napped (Flocked) Polishing Cloths
Napped cloths, also known as flocked cloths, have various length fibers and fabric stiffness. They are mostly used for final
polishing, as the flock pattern brushes the sample to clean and remove intermediate polishing scratches. Firm fibers are
commonly used for polishing softer metals and materials, while soft fibers are useful for preparing harder materials.
Highly dense, non-woven, low-nap porous polyurethane pad for use with colloidal
suspensions or alumina (1-0.02 µm). Excellent for final polishing a wide variety of
materials. Especially effective in eliminating smearing and pullout when preparing
soft metals such as copper and aluminum, porous structures/materials or materials
for SEM to TEM evaluation.
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
90-150-400
90-150-412
90-150-410
Flexible FM
5
90-500-400
90-500-412
90-500-410
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
5
180-10005
180-10010
180-10015
Flexible FM
5
180-10505
180-10510
180-10515
Rigid FM
5
180-10705
180-10710
180-10715
Page 54
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54
Grinding / Polishing
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
5
90-150-705
90-150-710
90-150-715
90-150-720
Flexible FM
5
90-500-705
90-500-710
90-500-715
---
Rigid FM
5
90-700-705
90-700-710
90-700-715
90-700-720
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
5
90-150-350
90-150-352
90-150-355
Flexible FM
5
90-500-350
90-500-352
90-500-355
Rigid FM
5
90-700-350
90-700-352
90-700-355
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
Adhesive
10
90-150-230
90-150-232
90-150-235
Flexible FM
5
90-500-230
90-500-232
90-500-235
Soft, low-nap rayon flock for use with diamond (3-0.25 µm) or alumina. Provides
excellent finish and flatness, especially with hard materials, ferrous metals and glass.
Final B
Dense, medium-nap, soft synthetic silk flock for use with diamond (3-0.02 µm),
colloidal suspensions or alumina to provide an excellent final polish on a wide variety
of materials. Especially effective when preparing materials for SEM or TEM
evaluation.
Red Final C
Backing
Qty
Diameter
8" / 200 mm
10" / 250 mm
12" / 300 mm
14" / 350 mm
Adhesive
10
85-150-500
85-150-505
85-150-510
85-150-515
Flexible FM
5
85-500-500
85-500-505
85-500-510
---
Rigid FM
5
85-700-500
85-700-505
85-700-510
85-700-515
Very durable, soft, low-nap synthetic flock for use with diamond (3-0.25 µm) or
alumina. Excellent for final polishing ferrous metals and composites.
Final P
Final-POL
Dense, low-nap firm synthetic flock for use with diamond (3-0.05 µm), colloidal
suspensions or alumina. Ideal for final polishing soft metals such as copper,
aluminum and solder.
Page 55
Milling
55
(Pages 56 - 58)
X-Prep®
(Page 59)
X-Prep® Vision™
Page 56
Milling
56
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
The X-Prep® is a specialized 5-axis CNC-based milling/
grinding/polishing machine designed to support electrical
and physical failure analysis techniques and other
applications requiring high-precision sample preparation.
It features a wizard-based, user-friendly, intuitive interface
that guides the operator through a screen sequence.
Each screen provides the operator with instructions and
options to ensure that every parameter and function is
defined before operation. Help buttons on each screen
provide access to additional explanation and instruction.
A high-definition (720p) color camera projects a magnified,
razor-sharp image of the sample onto the touchscreen to
help the operator define the X/Y milling/grinding/polishing
boundary.
Automatic tilt adjustment levels the sample plane parallel
to the X/Y plane of the cutting tool. Unevenly mounted or
tilted samples can easily be leveled using this function.
A variety of fixtures and accessories are available to
accommodate a range of sample types and sizes.
Accessories and consumables are sold separately.
X-Prep® Precision Milling/Polishing System
Item Description
Features:
Optional 3D Software Module for added
functionality/capability that includes: automatic
3D mapping/profiling, convex and concave profile
deprocessing, and Excel® profile visualization/
profile manipulation macro
Motorized leveling stage for:
- Automatic parallel leveling of sample to the X/Y
tool plane
- Sample leveling - dual-axis control with 0.5 µm
resolution
- Definable "off-axis" tilt adjustment
Quiet operation: ~ 15-20 dB over ambient
Powerful, high speed spindle to grind ceramics,
silicon, metals, glass and more
Tabletop, compact footprint
12" color LCD, touchscreen graphic user interface
Easy-to-use, wizard-based workflow that guides
the operator through system setup to define: X/Y/Z
tool position; X/Y tool feed rate, pattern and
overlap; Z-force; and Z-position
No need for G-coding or programming knowledge
Live HD (720p) video navigation to define X/Y
milling/grinding/polishing boundary
Complete material removal across an entire plane
before advancing to the next Z-increment
Automatic, incremental Z-axis tool advancement
with coordinated X/Y movement, enabling
unattended operation
Pneumatic/automatic collet that allows quick, easy
tool change
Technical Data:
5,000-100,000 RPM Spindle
- 3-Phase AC Motor
- Precision ceramic bearings lubricated for life
- Air sealed, electronically balanced
Closed loop X/Y-axis positioning, 1 µm resolution
Closed loop Z-axis positioning, 0.1 µm resolution,
1 µm accuracy
Closed loop Z-axis force control, 0.5 to 10 N
Three (3) Z-control modes of the tool:
- Position (Milling & Grinding)
- Position Force (Grinding & Polishing)
- Floating Force (Polishing)
Up to 100 x 100 mm X/Y travel
Collet clamp that accommodates 3 mm shank Ø x 38
mm length tools
Dims: 21" W x 27" D x 25" H (533 x 686 x 622 mm)
Weight: 210 lb. (95 kg)
compliant for EU
Two (2) year warranty
Designed & manufactured by Allied in the USA
15-9600 X-Prep® System, 115 V
15-9600-230 X-Prep® System, 230 V
Page 57
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Milling
Item Description
3D capability is required to uniformly deprocess
warped samples exhibiting either a convex or
concave physical profile. It is useful for package
deprocessing and die thinning for electrical fault
localization methods that demand extreme
uniformity of material removal and final thickness
control.
The advantage of deprocessing a device by
following its physical profile is that it remains in its
“as-manufactured” physical state. This approach
increases accuracy of material removal and
reduces the risk of either mechanically induced or
post-processing stress relaxation damage such as
cracking or delamination.
The 3D software module supports the use and/or
creation of custom/predictive maps to control the
milling profile. Both symmetrical and asymmetrical
profiles can be used and adjusted to match the
physical changes encountered, providing a high
degree of versatility to the operator.
● Stacked die deprocessing – X-ray image
before (top) and after (bottom)
● 8-layer die stack deprocessed to die 7
● 4-layer board deprocessed to layer 1
Convex/curved die profile
Flat plane deprocessing produces nonuniform
material removal and thickness.
Deprocessing the device by following its profile
ensures uniform material removal.
Ultrathin Die Deprocessing
Uniform
FR4 substrate
delayering
Uniform flip-chip
silicon thinning
In support of:
Package-level failure analysis
TDR, GMR/SQUID & Lock-In Thermography
Laser/Photon EFA Tools
● High NA SIL
High-Throughput FIB processing
● Design debug/circuit edit
Nano/e-Probing
3D Deprocessing
15-9171 3D Software Module
Page 58
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Milling
X-Prep® Applications
3D TSV – Stacked Die
● Flip-chip - GPU
● NAND/Flash memory
● SoC, PoP and SiC – mobile processors
● Hybrid Super SoC’s
● WL/CSP – Wafer and chip-scale package
● 2.5D Devices - FPGA
Lead Frame
● Thin small outline package (TSOP)
● Shrink small outline package (SSOP)
● Small outline IC (SOIC)
● Dual inline package (DIP)
Leadless Quad
● Plastic leaded chip carrier (PLCC)
● Quad flat no-lead (QFN)
● Quad flat package (QFP)
Silicon die thinned to near transparency through the backside
Pre-chemical decapsulation - Cu bond wire
MOSFET/Bipolar device FA
Small device deprocessing
MCM
QFN
Ceramic package
Uniform copper (Cu) pillar
deprocessing - molded
package, stacked die
Uniform ultrathin
bare die silicon
thinning
Page 59
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www.alliedhightech.com
Milling
Single-point measurement display
X-Prep® Vision™ Substrate Measurement Instrument
Features:
Multipoint scan or single-point thickness
measurement
10 µm to 1 mm thick range of measurement
(15 nm to 1 mm thick when configured with
#15-51000 Spectrometer)
Motorized, automatic X/Y/Z with autofocus and
< 1s acquisition time
"Drive to Coordinate" software navigation
Viewing of either 2D plot/map or 3D graph
Software automation extendable through .NET
Stage fitted with X-Prep® fixture adapter
100 mm x 100 mm stage travel
Data export using standard Windows methods
Dims: 14" W x 17" D x 19" H (355 x 431 x483 mm)
Weight: 34 lbs (15 kg)
One (1) year warranty
X-Prep® Vision™ is a metrology tool that enables
measurement of silicon and semitransparent substrates.
It is necessary for applications that require uniform
thinning to a specific target with a tolerance of ± 5 µm or
better.
The X-Prep® fixture adapter is also secured to the
motorized stage on the X-Prep® Vision™, ensuring the
measurement/tool control coordinates remain aligned
when transferred between systems.
A library with data on over 130 materials (e.g., GaAs,
InGaAs, SiC, Sapphire/Al2O3, InP, SiGe, GaN, photo-resist)
is included with every system.
Accessories
Measurement & Observation - How It Works
IR light is focused onto a sample, and a unique signal
based on the refractive index of the material is created.
The return signal is analyzed by the software to produce
a thickness value.
Measuring Below 10 µm Thickness
For applications requiring thinning to less than 10 µm,
precise measurement is possible only by adding the
visible light spectrometer accessory.
Item Description
15-50100
X-Prep® Vision™ 100
Substrate Measurement Instrument, 100-240 V
15-51000 Visible Light Spectrometer and CCD Camera
15-50020 CCD Camera
Page 60
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Milling
X-Prep® Accessories
A variety of fixtures are available to accommodate many sample sizes. Tabs on each fixture secure a borosilicate glass
carrier onto which samples are mounted using wax. The fixtures feature a serrated interface that reduces surface
contact to minimize sample registration errors. Borosilicate resists warping and maintains its shape through thermal
cycling. It is easily machined using diamond tools for sample registration, or to produce clearance pockets for
accommodating leads on device packages, capacitors or flip-chip die.
The fixture depth allows the sample to be submerged in lubricant during operation, maintaining lower sample and tool
temperature, increasing tool life and eliminating airborne particulates.
Fixtures
Ruby Tipped Probe
Dust Extraction Vacuum, HEPA Filtration
Item Description
Item Description
This quiet vacuum provides maximum health protection from
exposure to airborne contaminants generated from dry cutting
and/or grinding processes.
It features a triple filtration system with carbon and micro-
particle filter that are easy to change. Its automatic control
operates the unit only when suction is required.
Noise: ~ 15-20 dB over ambient.
Dims: 13" W x 13" H x 15" D (330 x 330 x 381 mm)
The ruby tipped probe is an accessory used for
leveling and profiling samples on the X-Prep®.
The probe stylus can be replaced should it
become damaged or chipped.
15-9180 Vacuum System, 115 V
15-9185 Vacuum System, 230 V
28-85175A14 Replacement Stylus, 1 mm Ø
28-2060.5
Replacement Stylus, .5 mm Ø
15-92RTP Ruby Tipped Probe, with
1 mm Ø Stylus
Item Description
15-9126 Borosilicate Glass Carriers, 2" x 2" (Pk/20)
15-9141 Borosilicate Glass Carriers, 4" x 4" (Pk/10)
15-9135 3" x 3" with 10 Borosilicate Carriers
15-9148 Borosilicate Glass Carriers, 4" x 6" (Pk/10)
15-9136 Borosilicate Glass Carriers, 3" x 3" (Pk/10)
15-9125 2" x 2" with 20 Borosilicate Carriers
15-9140 4" x 4" with 10 Borosilicate Carriers
15-9147 4" x 6" with 10 Borosilicate Carriers
Page 61
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Milling
X-Prep® Consumables
Made of solid carbide for maximum performance and
durability, these end mills are used to cut a wide variety of
materials, including soft metals (Al & Cu), circuit board (PCB)
substrates, ferrous metals (Fe) and other nonmetals.
2-Flute end mills have deeper, longer gullets for greater
chip-carrying capacity, and are center cutting.
4-Flute end mills produce finer finishes and last longer than
2-flute end mills, because wear is distributed over a greater
area. They also remove material more quickly and can be
moved across the sample at a higher rate.
Long Reach end mills feature cutting flutes that
extend up from the tip approximately 3x the tip
diameter to allow cutting into deeper cavities.
4-Flute
2-Flute
2-Flute
4-Flute
Carbide End Mills (Pk/4)
PCB tools
are specially
coated for
cutting through
glass-fiber
reinforced
circuit board
material.
Open small areas
(as little as 100 x 100 µm).
Easily machine through copper to
expose silicon.
Tip Ø x L
PCB
Al & Cu
Fe
0.05 mm x 38 mm
-
15-922F0.05
-
0.25 mm x 38 mm
15-922FP0.25
15-922F0.25
15-922FS0.25
0.5 mm x 38 mm
15-922FP0.5
15-922F0.5
15-922FS0.5
0.7 mm x 38 mm
15-922FP0.7
15-922F0.7
15-922FS0.7
1 mm x 38 mm
15-922FP1.0
15-922F1.0
15-922FS1.0
1.5 mm x 38 mm
15-922FP1.5
15-922F1.5
15-922FS1.5
2 mm x 38 mm
15-922FP2.0
15-922F2.0
15-922FS2.0
3 mm x 38 mm
15-922FP3.0
15-922F3.0
15-922FS3.0
Tip Ø x L
PCB
Al & Cu
Fe
0.7 mm x 38 mm
15-924FP0.7
15-924F0.7
15-924FS0.7
1 mm x 38 mm
15-924FP1.0
15-924F1.0
15-924FS1.0
1.5 mm x 38 mm
15-924FP1.5
15-924F1.5
15-924FS1.5
2 mm x 38 mm
15-924FP2.0
15-924F2.0
15-924FS2.0
3 mm x 38 mm
15-924FP3.0
15-924F3.0
15-924FS3.0
4-Flute, Long Reach
Tip Ø x L
Al & Cu
Fe
0.7 mm x 38 mm
15-924F0.7-3
15-924FS0.7-3
1 mm x 38 mm
15-924F1.0-3
15-924FS1.0-3
1.5 mm x 38 mm
15-924F1.5-3
15-924FS1.5-3
Standard end mills (left) have tapered tips that may restrict the
depth of the cavity they can produce when compared to long
reach end mills (right).
Page 62
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(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Milling
Diamond Grinding Discs (Pk/100)
Item
Description
15-92MCGD5
Medium, 5 mm Ø
15-92CGD5
Coarse, 5 mm Ø
15-92FGD3
Fine, 3 mm Ø
15-92VFGD3 Very Fine, 3 mm Ø
15-92FGD5
Fine, 5 mm Ø
15-92VFGD5 Very Fine, 5 mm Ø
15-92FGD9
Fine, 9 mm Ø
15-92VFGD12
Very Fine, 12 mm Ø
15-92VFGD9 Very Fine, 9 mm Ø
Diamond grinding discs are ideal for grinding and
thinning silicon, glass and ceramic. They are secured
to mounts using glue. Diameter selection depends on
corner radius and restrictions of sample. See Loctite®
454™ or 460™ on page 63.
Plated Diamond Tools (Pk/4)
Plated diamond
tools are used for
bulk removal of
plastic/composite
materials and
other nonmetals
including glass
and ceramic.
Item
Description
15-92CP1.5
Coarse, 1.5 mm Ø x 38 mm L
15-92FP0.7
Fine, 0.7 mm Ø x 38 mm L
15-92CP1.0
Coarse, 1 mm Ø x 38 mm L
15-92FP1.0
Fine, 1 mm Ø x 38 mm L
15-92FP1.5
Fine, 1.5 mm Ø x 38 mm L
15-92FP3.0
Fine, 3 mm Ø x 38 mm L
Item
Unit
15-92XL32
32 oz. (950 mL)
15-92XL128
128 oz. (3.8 L)
X-Lube
X-Lube is a solvent-free lubricant used for milling,
grinding and polishing applications. By submerging
the sample during operation, debris is contained in
the liquid, and the sample and tool are kept cooler.
It is specially formulated to minimize splashing.
Item
Description
15-92VFMB0.70 Very Fine, 0.7 mm Ø x 38 mm L
15-92VFMB0.50 Very Fine, 0.5 mm Ø x 38 mm L
15-92VFMB0.40 Very Fine, 0.4 mm Ø x 38 mm L
15-92VFMB0.20 Very Fine, 0.2 mm Ø x 38 mm L
15-92FMB1.0
Fine, 1 mm Ø x 38 mm L
15-92MMB1.0
Medium, 1 mm Ø x 38 mm L
15-92VFMB1.0
Very Fine, 1 mm Ø x 38 mm L
15-92FMB1.5
Fine, 1.5 mm Ø x 38 mm L
15-92FMB2.0
Fine, 2 mm Ø x 38 mm L
15-92MMB1.5
Medium, 1.5 mm Ø x 38 mm L
15-92VFMB1.5
Very Fine, 1.5 mm Ø x 38 mm L
15-92FMB3.0
Fine, 3 mm Ø x 38 mm L
15-92CP3.0
Coarse, 3 mm Ø x 38 mm L
15-92MMB3.0
Medium, 3 mm Ø x 38 mm L
15-92CMB3.0
Coarse, 3 mm Ø x 38 mm L
15-92CGD9
Coarse, 9 mm Ø
15-92MCGD9
Medium, 9 mm Ø
15-92FGD12
Fine, 12 mm Ø
15-92FMB0.55
Fine, 0.55 mm Ø x 38 mm L
15-92FMB0.70
Fine, 0.7 mm Ø x 38 mm L
15-92VFMB2.0
Very Fine, 2 mm Ø x 38 mm L
15-92VFMB3.0
Very Fine, 3 mm Ø x 38 mm L
Metal Bonded Diamond Tools (Pk/2)
Metal bonded diamond tools are recommended for
grinding nonmetals such as mold compound, silicon,
glass and ceramic. Compared to plated tools, they are
made with finer diamonds bound in a metal matrix that
maintains better shape/profile, and they provide longer
life, higher accuracy and finer surface finish.
Page 63
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Milling
Item
Dimensions
15-92PS5
5 mm Ø x 38 mm L
15-92PS3
3 mm Ø x 38 mm L
15-92PS9
9 mm Ø x 38 mm L
15-92PS12
12 mm Ø x 38 mm L
Large Diameter Mounts (Pk/5)
Mounts are used to secure grinding or polishing discs for
preparation of areas greater than 25 mm2. They are made
of a hardened steel for rigidity and precision ground to
eliminate vibration at high speeds.
Small diameter polishing discs
are secured to mounts using
LocTite® 454 or 460™.
These gel-based and liquid-
based adhesives are used
to secure grinding and
polishing discs to mounts.
15-9251
1 mm Ø x 38 mm L
15-9250.5
0.5 mm Ø x 38 mm L
15-9251.5
1.5 mm Ø x 38 mm L
15-9252
2 mm Ø x 38 mm L
15-9253
3 mm Ø x 38 mm L
Item
Dimensions
71-40045G
LocTite® 454™ Gel, 3 g Tube
Item
Description
Small Diameter Mounts (Pk/20)
Adhesives
Punches feature a
disposable, razor-sharp,
medical grade stainless
steel tip used to extract
polishing discs.
15-92P2-D
2 mm Ø
15-92P3-D
3 mm Ø
15-92P1.5-D
1.5 mm Ø
15-92P1-D
1 mm Ø
15-92P0.5-D
0.5 mm Ø
Item
Dimensions
Punches (Pk/25)
Small diameter polishing discs
can be extracted from 6" x 6"
sheets using a punch.
180-10950
Planar Pad, 6" x 6" Sheet
180-10930
Final-POL, 6" x 6" Sheet
180-10935
Final X, 6" x 6" Sheet
180-10105
Final A, 6" x 6" Sheet
180-10960
Chem-Pol, 6" x 6" Sheet
180-10910
X-Pad II, 6" x 6" Sheet
Item
Description
Polishing Sheets (Pk/4)
Large diameter polishing discs are used for preparing
larger samples to produce smooth, mirror-like, scratch-free
finishes. They are secured to mounts using a high
performance adhesive such as LocTite® 454 or 460™.
Item
Description
180-10952
Planar Pad, Plain Back, 9 mm Ø
90-150-544
DiaMat, Plain Back, 9 mm Ø
90-150-545
DiaMat, Plain Back, 12 mm Ø
90-150-735
Final-POL, Plain Back, 12 mm Ø
180-10953
Planar Pad, Plain Back, 12 mm Ø
180-10025
Final A, Plain Back, 12 mm Ø
90-150-733
Final-POL, Plain Back, 5 mm Ø
180-10023
Final A, Plain Back, 5 mm Ø
180-10083
Chem-Pol, Plain Back, 5 mm Ø
90-150-734
Final-POL, Plain Back, 9 mm Ø
180-10024
Final A, Plain Back, 9 mm Ø
180-10084
Chem-Pol, Plain Back, 9 mm Ø
180-10085
Chem-Pol, Plain Back, 12 mm Ø
180-10951
Planar Pad, Plain Back, 5 mm Ø
90-150-543
DiaMat, Plain Back, 5 mm Ø
Large Diameter Polishing Discs (Pk/50)
71-40045
LocTite® 460™ Liquid, 20 g Bottle
Page 64
Cleaning
64
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Ultrasonic cleaners create microscopic bubbles that
penetrate small crevices and explode upon contact,
removing debris that regular washing can leave behind.
Cleaning is useful prior to mounting, as it improves
adhesion of the mounting material to the sample, and
prevents particles from contaminating cloths or
scratching samples during the polishing process. All units
have a stainless steel tank, mechanical timer and cover.
Units with digital timers and/or heaters are also available.
For 230 V systems, add "-230" to the item number.
Item Unit
200-20005 Case/12 Cans
200-20000 14 oz. (392 g) Aerosol Can
Item
Unit
95-10235
128 oz. (3.8 L)
95-10230
32 oz. (950 mL)
Item
Unit
148-10000 32 oz. (950 mL)
Item
Description
95-10153
Mesh Basket
95-10155
Perforated Tray
95-38025
Beaker Cover (3 x 250 mL)
95-10170
Solid Tray
95-10190
Solid Tray
95-58005
Model 5800, 2.5 gal. capacity,
11.5" L x 6" W x 6" D tank size, 115 V
95-88005
Model 8800, 5.5 gal. capacity,
19.5" L x 11" W x 6" D tank size, 115 V
95-38005
Model 3800, 1.5 gal. capacity,
11.5" L x 6" W x 6" D tank size, 115 V
95-28005
Model 2800, 0.75 gal. capacity,
9.5" L x 5.5" W x 4" D tank size, 115 V
95-18005
Model 1800, 0.5 gal. capacity,
6" L x 5.5" W x 4" D tank size, 115 V
95-10175
Perforated Tray
95-10195
Perforated Tray
95-10200
Beaker Cover (6 x 600 mL)
95-58025
Beaker Cover (4 x 600 mL)
95-10150
Solid Tray
95-18025
Beaker Cover (1 x 600 mL)
95-10110
Solid Tray
95-10113
Mesh Basket
95-10135
Perforated Tray
95-10130
Solid Tray
95-28025
Beaker Cover (2 x 600 mL)
95-10133
Mesh Basket
95-10115
Perforated Tray
Ultrasonic Cleaners
Compressed Air Spray
This dry, nontoxic, nonflammable air spray
removes water, dust or other particles from
polished samples, optics or other laboratory
items.
Micro Organic Soap
Item Description
95-10215 600 mL Pyrex® Glass
95-10220 600 mL Stainless Steel
95-10205 250 mL Pyrex® Glass
Graduated Beakers
This high-purity cleaning solution is for
removing microcontaminants and polishing
solutions from samples prior to microscopic
examination. It is mixed with water at 2-5%
by volume.
GP Cleaning Solution
Biodegradable and caustic-free, this
solution is used in ultrasonic cleaners for
general purpose cleaning applications. It
removes soils, fingerprints, dust, light oils
and grease from metallographic specimens
and other laboratory items. It is mixed with
water at 10-12% by volume.
Available Accessories
Page 65
MillingImaging / Analysis
65
Inverted
Microscopes
(Pages 66-67)
Imaging / Software
Workstations &
Digital Cameras
(Pages 74-76)
Light Sources, Guides &
LED Illumination Systems
(Page 73)
Upright
Microscopes
(Pages 68-69)
Stereo / Zoom Microscopes
(Pages 70-72)
Page 66
Imaging / Analysis
66
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Advanced Darkfield
Brightfield
Features:
5-position encoded objective turret and 4-position nonencoded
reflector turret to support a wide variety of imaging techniques
12.5x to 1,500x optical magnification range
Achromatic and Köhler illuminated light path
Encoded components that allow communication between the microscope,
AxioCam camera and ZEN Core imaging software, keeping track of the
objective, calibration and lighting parameters
Light Manager, which stores illumination settings of each objective
Low-position fine and coarse focus knobs
Capacity for large or heavy specimens
50 W halogen, 100 W halogen or LED light sources available with
built-in power supply (Optional external power supply is available for
higher light intensity.)
Mechanical, gliding and scanning stages are available
Optional eco mode: automatic switch-off after 15 minutes of inactivity
The Axio Vert.A1 MAT inverted microscope has a low-profile design and
is well suited for routine examination of mounted samples. Capable of all
common contrasting techniques, featuring an encoded objective turret, and
with a power-saving eco mode, it is the most versatile of its class of
microscopes.
Allied offers the complete line of materials microscopes from Carl Zeiss, including inverted, upright, stereo and zoom
configurations. They are world-renowned for their superb optics, precision, quality and versatility.
The unique pyramid design on inverted and upright systems offers greater stability and lower center of gravity,
minimizing vibration. All controls are ergonomically positioned to provide ease of use and a high degree of operator
comfort during inspection.
A wide range of components, objectives and contrasting methods (brightfield, advanced darkfield, circular differential
interference contrast [C-DIC], polarization, total interference contrast [TIC] and fluorescence) are available to
customize the ideal instrument for your particular application.
Contact Allied for technical, configuration and pricing information.
Zeiss Microscopes
Polarization Contrast
Circular Differential Interference Contrast
(C-DIC)
Inverted Microscopes
Axio Vert.A1 MAT
Page 67
www.alliedhightech.com
67
Imaging / Analysis
Axio Observer 7
Axio Observer 3
Axio Observer 5
The Axio Observer is a research-grade metallograph
designed for examination of mounted samples. With
apochromatic optics, it provides extremely low light
scattering, high contrast and aberration-free imaging
for the highest quality results.
Axio Observer
Features:
6-position encoded objective turret and 6-position
encoded reflector turret to support a wide variety of
imaging techniques
12.5x to 1,500x optical magnification range
Optional Optovar tube lens that provides up to 2.5x
optical multiplication
Apochromatic Köhler illuminated light path with slot
for rotatable polarization
Encoded components that allow communication
between the microscope, Axiocam camera and
ZEN core imaging software, keeping track of the
objective, calibration, contrasting technique, tube
lens, lighting parameters and motorized X/Y stage
parameters and coordinates
Integration with ZEN core provides automatic
scaling when changing objectives to ensure
accurate measurements
LCD that lists objective magnification, contrasting
technique and light intensity
Contrast Manager, which stores illumination
settings of each objective and contrast technique,
recalled automatically as each objective/reflector is
positioned
Sturdy mechanical X/Y stage with low-position
coaxial controls (left or right), minimum
130 x 85 mm range
Manual or motorized versions
Low-position fine and coarse focus knobs
Excellent for large or heavy specimens
12 V, 100 W halogen light source with built-in
power supply (mercury, xenon and LED
illumination available)
Page 68
Imaging / Analysis
68
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Axio Imager M2m - Motorized, Encoded
Upright Microscopes
Axio Imager A2m - Manual, Encoded
Features:
7-position encoded objective turret and 6-position
encoded reflector turret to support a wide variety of
imaging techniques
Apochromatic light train (unique to Zeiss) providing
the best color correction available
Köhler lighting principle, utilized in the reflected light
train to improve lighting homogeneity, brightfield
contrast and darkfield performance, providing a
background so black that “darkfield” is characterized
now as “advanced darkfield”
Enhanced Contrast Optics, which provide the flattest
field and best contrast available
Patented light traps to eliminate stray light
Unique imaging cell, improving stability by reducing
thermal influences and vibration for razor-sharp
image capture
Vertically and horizontally adjustable binocular
phototube
Detachable stage carriers
Dovetail interface that allows height adjustment of
stage carriers
12.5x to 1,500x optical magnification range
Optical multiplication up to 4x (optional)
Encoded components that allow communication
between the microscope, Axiocam camera and
ZEN core imaging software, keeping track of the
objective, calibration, optical technique, tube lens,
lighting parameters, and motorized X/Y stage
parameters and coordinates
Integration with Zen core imaging software, which
provides automatic scaling when changing objectives
to ensure accurate measurements
X, Y and Z measurement capability without computer
interface (M2m and Z2m only)
Sturdy mechanical X/Y stage with low-position coaxial
controls (left or right), minimum 75 x 50 mm range
Manual or motorized versions
Low-position fine and coarse focus knobs
Contrast Manager, which stores illumination settings
of each objective and contrast technique, recalled
automatically as each objective/reflector is positioned
12 V, 100 W halogen light source with built-in power
supply (mercury, xenon and LED illumination
available)
Axio Imager
The Axio Imager upright microscope features innovative,
unprecedented technology in optical microscopy and is
configurable for either manual or motorized operation.
Page 69
Features:
7-position encoded objective turret and
6-position encoded reflector turret to support
a wide variety of imaging techniques
Impressive sample space with vertical extension
up to 254 mm (Z) and stage travel up to 300 mm (X/Y)
12.5x to 1,500x optical magnification range
Optical multiplication up to 4x (optional)
Encoded components that allow communication
between the microscope, Axiocam camera and
Zen core imaging software, keeping track of the
objective, calibration, optical technique, tube lens,
lighting parameters, and motorized X/Y stage
parameters and coordinates
Integration with Zen core imaging software which
provides automatic scaling when changing objectives
to ensure accurate measurements
Manual or motorized versions
Contrast Manager, which stores illumination
settings of each objective and contrast technique,
recalled automatically as each objective/reflector
is positioned
X, Y and Z measurement capability
12 V, 100 W halogen light source with built-in
power supply (mercury, xenon and LED illumination
available)
The Axio lmager Vario combines maximum precision
and the largest possible sample space for research,
development and quality assurance applications. It is an
ideal solution for thicker or larger samples, including solar
cells, wafers, flat panel displays and more. The Vario has
an ultrastable column, reliable focus, high accuracy, and
a variety of stages and sample holders.
Axio Imager Vario - for larger samples & increased travel
www.alliedhightech.com
69
Imaging / Analysis
Axio Lab.A1
The Axio Lab.A1 sets new standards for entry-level upright
microscopes, offering an excellent price-to-performance ratio
while achieving brilliant image quality based on Carl Zeiss ICS
optics. Its intuitive operation makes this microscope a reliable
system for routine applications in the laboratory involving defect
analysis, quality inspection and materials testing.
Features:
5-position nonencoded objective turret and 4-position
nonencoded reflector turret to support a wide variety of
imaging techniques
Enhanced Contrast Optics, which provide the flattest field
and best contrast available
4-position reflector turret with push & click contrast modules
Color-corrected reflected light path with aperture and field
diaphragm, with a mount for rotatable polarization
50 W halogen light source with built-in power supply (LED
lamp also available)
Large field of view (22 mm)
Transmitted light Pol versions also available for orthoscopy
and conoscopy applications
Axio Imager Vario
Axio Lab.A1
Page 70
Imaging / Analysis
70
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Stereo Microscopes
Discovery.V12
The tilting trinocular head (ergotube) provides variable
viewing angles, height adjustment and interpupillary
width adjustments for improved operational comfort.
5 - 45° Tilt Range
A 3-position encoded turret
allows parfocality with four
objectives from 0.63x, 1.0x,
1.5x and 3.5x, providing an
astounding magnification
range from 2.25x to 525x
and large depth of field.
Data output to PC allows
magnification, illumination,
resolution and field of view
data to be captured with
each image.
The Human Interface
Panel (HIP) replaces
the conventional
turning knob for
motorized zoom
control and/or focus.
It offers storage
functions of all
parameters and
programmable entry
of zoom speed, focus
speed and vertical
position.
The System Control Panel
(SyCoP) is a complementary
option to the HIP, enabling
control of the microscope. It
features the similar feel of a
computer mouse and
offers touchscreen control
and programming of zoom,
zoom speed, focus, focus
speed, vertical positioning
with 350 mm range and
350 nm resolution, eyepiece
and objective magnification,
and illumination control.
Features:
Single or 3-position objective turret
Magnification range of 2.25x to 345x (stereo), up
to 525x (mono)
Highest resolution stereo microscope available
Largest depth of field with the deepest 3D effect
Exceptionally high contrast
Tilting, height-adjustable binocular phototube
Programmable, illuminated Human Interface
Panel (HIP), which stores and displays
magnification and resolution
Encoded stand for software recognition of
parameters (V12 & V20)
350 mm vertical column with motorized control
and zeroing function, 350 nm resolution
Reflected and/or transmitted light base
Integration with ZEN core imaging software for
communication and control of the
stereomicroscope
Discovery Series
The Discovery Series stereo microscopes are designed for ergonomic and simplified operation, and provide
increased depth of field through newly designed optics, improving color reproduction and contrast for unequalled
resolution. Three different microscope bodies are available: V8 (manual zoom, 1-8x), V12 (motorized zoom/encoded,
0.8-10x) and V20 (motorized zoom/encoded, 0.75-15x).
Page 71
www.alliedhightech.com
71
Imaging / Analysis
The Stemi 508 offers a complete apochromatic
system and new front optics for the best resolution and
high contrast. It is designed for the workloads of everyday
lab use and industrial inspections. Samples are displayed
in rich detail, in sharp focus and free from distortion or
color fringes.
Features:
Lower viewing angle of 35° for better ergonomics
than any other Greenough type stereo microscope
for a more relaxed working posture
10x adjustable focusing eyepieces (16x and 25x
available)
8:1 zoom range, 6.3x to 50x magnification range
(interchangeable optics and eyepieces allow from
2x to 250x)
Continuous or click-stop zoom adjustment (with 10
click-stops)
Photoport for Zeiss Axiocam cameras, video or SLR
cameras
35 mm field of view; up to 120 mm using
interchangeable optics
Configurable with standard bases or boom stands
Multiple available stages including slide, circular
ball-and-socket and rotating pol
Integrated LED lighting and external illumination
options
The Stemi 305 offers better integrated illumination
than any other entry level Greenough stereo microscope.
Its compact design follows “clean desk” philosophy by
incorporating an integrated power supply and hidden
cables. It provides sharp, distortion-free 3D images, crisp
in contrast and with no preparation required.
Features:
Integrated LED illumination: vertical and oblique
reflected and transmitted light
ESD protection, which prevents samples from being
damaged by electrostatic discharge
10x adjustable focusing eyepieces (16x and 25x
available)
5:1 zoom range, 8x to 40x magnification range
(interchangeable optics and eyepieces allow from
4x to 200x)
29 mm field of view; up to 58 mm using
interchangeable optics
Configurable with standard bases or boom stands
Multiple available stages including slide, circular
ball-and-socket and rotating pol
Integrated LED lighting and external illumination
options
Configurable with boom
stands, standard bases,
external illumination and
many interchangeable
optics, for a variety of
applications.
Additional plug-in LED
lighting options include:
segmentable ringlight,
vertical illuminator, spot
illuminator and a double
arm gooseneck, along with
transmitted light options.
Additional Features
Stemi Series
Stemi 508
Stemi 305
Page 72
Imaging / Analysis
72
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Zoom Microscope
Axio Zoom.V16
AxioZoom
The Axio Zoom.V16 combines its 16x zoom with a high numerical
aperture, large working distance and single objective to deliver resolutions
up to twice as high as conventional stereomicroscopes, even at low to
medium magnifications. Combined with contrasting methods traditionally
found on compound microscopes, the Axio Zoom.V16 allows for more
efficient imaging that speeds up quantitative analysis. The zoom
functionality is fully motorized, and focusing is available in both manual
and motorized versions.
Features:
Apochromatic light path (unique to Zeiss), providing the best color
correction available
Magnification range of 3.5x to 258x (up to 644x with 25x eyepieces)
EpiRel slider in the Epi-Illuminator Z, which produces a relief-like
effect in coaxial incident light when the illumination is slightly inclined
eZoom – a high precision, stepper motor based electronic zoom
Object field up to 66 mm (using 10x eyepieces and 0.5x PlanApo Z
objective)
Long working distance
Manual and motorized stage and focus available
Column travel range up to 350 mm (manual) and up to 490 mm
(motorized)
Various contrasting techniques available: brightfield, darkfield,
oblique light, polarization, fluorescence
Motor-driven iris to select between Brightness Mode, Eyepiece Mode
and Camera Mode
Encoded stand for software recognition of parameters
Integration with ZEN core imaging software for communication and
control
Available phototubes without eyepieces for completely digital
imaging and analysis applications
Compatibility with many accessories available for the Discovery
Series stereo microscopes
Axio Zoom.V16
Page 73
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The ColdVision ACE light
sources are an economical
choice providing up to 150 W
of halogen illumination via
numerous light guide
options. Variable intensity
control allows adjustment
of light output. A standard
EKE bulb is included.
Item
Description
120-A08620
Ringlight, 47-62 mm, Vertical Exit
120-A08635
Ringlight, 38-53 mm, Vertical Exit
120-A08615
Polarizer/Analyzer for 120-A08620
120-A08632
Polarizer/Analyzer for 120-A08635
120-EKE
Halogen Bulb, 21 V/150 W
120-A20500
Schott ColdVision 150 W Halogen
Light Source, 115 V
120-A20520
Schott ColdVision 150 W Halogen
Light Source, 115 V with Iris Diaphragm
120-A08500
Light Guide, Dual Branch Gooseneck,
7.6 mm Diameter x 460 mm Length
Schott ColdVision Series
Item
Description
120-600100
EasyLED Illuminator, 17 mm Ø
120-600400
EasyLED Transmitted Light Stage
120-600120
EasyLED Dual Illuminator, 17 mm Ø
120-400000
VisiLED, MC 1500 Multiple Controller
120-600200
EasyLED Ringlight, 66 mm ID
120-400040
VisiLED, MC 1000 Controller
120-400225
VisiLED Ringlight S80, 25-50 mm WD
120-400400
VisiLED Transmitted Light Stage
120-400010
VisiLED, MC 750 Controller
120-400255
VisiLED Ringlight S80, 55-135 mm WD
120-400100
VisiLED Ringlight S40, 55-110 mm WD
120-400150
VisiLED Slim Ringlight S48, Dual Ring,
20-40 mm WD or 40-90 mm WD
120-400300
VisiLED DF Ringlight S40, 5-15 mm WD
Features:
White light (daylight), approximately 5,600 K
Nearly constant color temperature when dimming
High-reliability LEDs (30,000 operating hours)
Low power consumption
Operation free of noise and vibration
Lightweight with thin flexible bundles
Wide range of controllers: DC output (VisiLED)
Selectable light direction (12 options) for maximum
versatility (VisiLED)
LED Illumination Systems
Stereo/Zoom Illumination
Employing the newest technologies, Schott has
integrated high-brightness LEDs and controller electronics
into two innovative flicker-free illuminators. Both offer
continuous dimming with a separate on/off switch. The
EasyLED series is an innovative, self-contained
illumination system with the controller electronics built into
the illuminator head, and this saves countertop space and
provides easy and ergonomic operation. The VisiLED
illuminators include a control box and offer a wide range of
illumination options and controls for more advanced
applications.
Item
Description
120-157420
Slit Ringlight, 66 mm ID
120-158210
Focusing Lens (without Filter)
120-120300
KL 300 LED Light Source, 120-240 V
120-150700
KL 1500 Halogen 150 Watt Cold Light
Source, 115 V
12-4357009000
CL 9000 LED Light Source, 900 Im, 115 V
12-4357009200
CL 4500 LED CRI 90 Light Source,
450 Im, 115 V
12-4357009101
CL 6000 LED Light Source, 600 Im, 115 V
120-158430
Polarizer/Analyzer for 120-157420
120-158205
Polarizing Filter for 120-158210
Providing homogenous and
flicker-free LED illumination,
the CL series is the
performance leader in light
sources. The CL 6000 and
CL 9000 feature an LCD
display for intensity control,
operation mode and memory
function, and all CL units have a 3-position filter slider.
The low energy consumption, long lifetime (50,000
operating hours) and white light output of the LED make
it the ideal choice for stereomicroscopy. The CL 9000
emits up to 900 lumens and is equipped with a CAN
interface, which allows the light source to be controllable
by the SyCoP and ZEN core software.
Zeiss CL/KL Series
Page 74
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Imaging / Analysis
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Modular Components:
Panoramic image tiling
Extended Focus (combining images from
multiple focal planes)
Auto Measurement (image segmentation)
Z-Stack (automatic snapping of images from
multiple focal planes — only on motorized
microscopes)
Imaging Plus (advanced image processing)
Commander scripting
VBA programming
Mark & Find (motorized stage required)
Autofocus (motorized stand only)
Interactive Measurement
Online Measurement (measurement on live
images)
High Dynamic Range Imaging
Topography
ZEN core Image Analysis Software
From materials research and development to industrial quality control and assurance, more and more materials
laboratories are utilizing the advantages of digital microscopy. Carl Zeiss is driving this process with solutions that
are continually setting new standards. A major component is ZEN core, the preferred image analysis software for the
microscopist. With its unique modular architecture, it is equally suited for both newcomers and advanced users.
It features seamless integration between camera and microscope for all imaging and analysis needs.
Why Consider ZEN core?
Integration with Zeiss Microscope and Camera –
With each objective change, the magnification is captured
and scalings are applied automatically (encoded
microscopes). All data such as magnification, camera
exposure and bit depth are tagged on snapped images.
Functionality – Zeiss gives users complete control over
the system (camera, software and microscope) without
using third party components, drivers, etc. Because Zeiss
designs and manufactures all the components, they are
designed to work together, seamlessly.
Support – Allied has image analysis experts to answer
IA questions. Between Zeiss and Allied, users have access
to two organizations for maximum support.
Versatility – A workflow can be designed to implement
tasks easily and repeatedly. For advanced users,
toolbars and macros can be customized to fit their needs.
Image Formats – ZEN core supports importing and
exporting of most standard file formats. Its proprietary ZVI
file retains image properties: calibration, brightness,
contrast, gamma, user definable comments, keywords,
date and more.
Panoramic image tiling allows
simple capturing and stitching
of multiple images to make
one large common image.
Z-Stack/Extended Focus acquires and
combines images from multiple focal
planes to create a single sharp image.
Features:
Measurement of lines, angles, arcs, circles, area,
perimeter and more
Annotations/Text
Contrast and filtering adjustment
Full camera control
● Exposure
● White balance
● Shade correction
● Histogram
● Image orientation
Customizable workflows, toolbars and buttons
Custom report generation, formattable with MS Word®
Available in 32/64-bit for Windows 7®
Imaging Workstations
Allied offers a wide range of computer systems,
cameras, camera adapters, printers and
accessories to help build a complete imaging
workstation optimized for your specific application.
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Add-on modules expand the capability of ZEN core.
Grains
Multiphase
Routine sample analysis of
particle size, phase content,
porosity
Up to 32 phases: B/W or color
Percent area, volume fraction
and classifications
Pearlite/ferrite content of steel
PCB Layers
Automatic measurement of PCB
layers: copper thickness,
dielectric thickness, raw values
and average thickness values
Single image or batch processing
of multiple images
Topography
Generation of isometric 3D images
EN ISO 4287 roughness
measurements
Height map creation from Z data
Stereogram viewing using anaglyph
glasses
NMI
Nonmetallic inclusions in steel:
oxides, sulphides and nitrides
ASTM, ISO, DIN, EN and JIS
standards
Worst Field and oversized
particle measurement
Coating Thickness
Automatic measurement of
coating thickness: raw thickness
values, average thickness and
statistics
Single image or batch processing
of multiple images
Three measurement methods:
- Automatic (reconstruct)
- Interactive (intercept counting,
with 6 different chord patterns)
- Comparison (overlays)
ASTM (I-IV), SEP, BS, DIN and
EN standards
“Wall Chart” comparative method
Image Analysis / Add-On Modules
Graphite
Graphite measurement in cast
iron
ASTM, ISO, EN and SAE
standards
Three measurement methods:
Spherolite, Lamellar and
Vernicular
AutoMeasure
Wizard for guided generation of
programs
Image processing, global/local
segmentation and thresholding
Custom measurement creation
Data export into CSV and XML
formats
Measurement of porosity,
particles, impurities and more
One-Click Reports!
Page 76
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Imaging / Analysis
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Camera Comparison Chart
Cameras for Quantitative Analysis
Cameras for Routine/Basic Analysis
512
506
503
Axiocam Camera
305
ICc 1
105 Color
CCD II
CCD II
CCD II
Sensor Type
CMOS
CCD
CMOS
1"
1"
2/3"
Sensor Size
2/3"
1/2"
2/5"
1:1380
1:2500
1:2500
Dynamic Range
1:4800
1:280
1:200
250 μs to 60 s
250 μs to 60 s
250 μs to 60 s
Exposure Time
100 μs to 4 s
1 ms to 4 s
100 μs to 2 s
3x14-bit
3x14-bit
3x14-bit
Digitization
(Bit Depth)
3x12-bit
3x8-bit
3x8-bit
3x8-bit
12 MP
6 MP
2.8 MP
Resolution
5 MP
1.4 MP
5 MP
4,250 x 2,838
2,752 x 2,208
1,936 x 1,460
2,464 x 2,056
1,392 x 1,040
2,560 x 1,920
USB 3.0 /
USB 2.0
USB 3.0 /
USB 2.0
USB 3.0 /
USB 2.0
Data
Interface
USB 3.0
IEEE 1394b
(FireWire 400)
USB 3.0
Micro/Standard
Yes
Yes
Yes
Peltier Cooling
Temp Stable
@ 25° C
No
No
The Zeiss line of Axiocam digital cameras offers seamless integration with ZEN core software, providing full control
over all camera functions including exposure, white balance, shade correction and image orientation. ZEN core
software is provided with each Axiocam. It may be installed on an unlimited number of computers so that if images
need text/annotation or further measurements, these tasks can be performed without the use of the main image capture
station. It also allows viewing of raw ZVI image files by anyone, similar to how Adobe Acrobat Reader is used to view
PDF files.
Axiocam Digital Cameras
ZEN core provides the following functions:
Image capture
Exposure control
Color/shade correction
Image orientation
Basic measurements
Annotations
Circles
Scale bar
Text box
Axiocam 503
Axiocam 105 Color
Axiocam 512
Axiocam ICc 1
Axiocam 506
Axiocam 305
Page 77
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Hardness / Microhardness Testing
77
Micro
Vickers / Knoop
(Pages 78-79)
Automatic Micro
Vickers / Knoop
(Page 80)
Macro Vickers
(Page 81)
Rockwell
(Page 82)
Page 78
Hardness / Microhardness Testing
78
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Wide range of test force
Precision electromagnetic controls
allow the desired test force to be
set between the following:
HM-210: 10 gf to 1,000 gf
HM-220: 0.05 gf to 2,000 gf
Measuring microscope
Designed for measuring
indentation dimensions, the
microscope utilizes an integrated
10x eyepiece (video camera
system #125-810354A can be
installed).
Automatic turret
The positions of the indenter
and objective lens can be
automatically switched using
the touchscreen (can also be
manually switched).
Up to four (4) objective lenses
and two (2) indenters can be
installed.
LED illumination
LED illumination unit provides
long service life and low power
consumption.
Long working distance
objectives
Six (6) infinity corrected objectives
are available. 10x, 20x, 50x and
100x magnifications are used when
measuring indentations; 2x and 5x
are used for widefield observation.
Manual X/Y stage with digital
micrometers
During test-site positioning, the
positional information is digitally
displayed on both the micrometers
and the touchscreen.
1" x 1" (25 x 25 mm) standard
2" x 2" (50 x 50 mm) optional
HM-210/HM-220
Mitutoyo Testers
Allied offers the complete line of hardness/microhardness testers from Mitutoyo, including Vickers, Knoop,
Rockwell and Rockwell Superficial configurations. As the leading metrology company in the world, Mitutoyo
provides dependable product and technical support, state-of-the-art calibration and repair services, and cutting-edge
research and development.
With intuitive controls, easy operation and unparalleled stability, these systems are a high-quality addition to any
testing and analysis environment. A variety of indenters, objectives, test forces, motorized components and
external interfaces, among other accessories, are available to customize a tester for any application.
Micro Vickers / Knoop
Page 79
Hardness / Microhardness Testing
79
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Touchscreen controller
Video camera system
CCD camera and 8.4" TFT monitor
enable observation and measurement
of indentations at high magnification,
reducing operator error.
Interfacing to external instruments
Test results can be printed on a printer or
output to a PC using the following:
USB 2.0 interface (for data
communication) for PC
Digimatic interface for DP-1VR, U-WAVE
and USB-ITN
Serial interface for DPU-414
The touchscreen provides a full suite of basic functions necessary for hardness testing, including pass/fail
determination, hardness value conversions and statistical calculations. The easy-to-understand graphic display
enables intuitive operation. Functions for converting values and compensating for curved surfaces, as well as test
condition guiding functions, are all provided as standard features.
Select a conversion scale, enter a setting for
Pass/Fail determination, and specify external
output.
In addition to the test force dwell time, the user
can specify loading and unloading testing times.
Display test conditions and test results.
Enter the specimen thickness and the presumed
hardness to set a test force that satisfies the
conditions.
Page 80
Hardness / Microhardness Testing
80
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
LED Illumination
LED illumination unit
provides long service
life and low power
consumption.
Automatic X/Y stage
AVPAK Software
HM-220 Type D
Automatic stage enhances
measurement efficiency,
reduces variation due to
operator errors and
enables repeatable test
patterns via AVPAK.
Joystick included for
control without PC.
AVPAK software provides seamless integration between the
microhardness tester and camera for completely automatic measurement
and analysis. With multiple screen layouts for control, testing status, and
result display, it is easy to use, highly customizable and powerful for a
variety of applications.
High speed USB Camera
The 3 megapixel, high speed
USB camera allows fast and
accurate measurements of the
indentations.
Wide range of test force controls
Precision electromagnetic controls allow
the desired test force to be set between
0.05 gf and 2,000 gf. Loading, dwell and
unloading times are customizable in
1-second increments.
Software Features:
Indenter/objective turret control
Illumination control
Live camera view
Automatic focus
Contrast level meter
Report generation
Hardness distribution diagram
Hardness curve
Test pattern creation, saving and pasting
Stage control and coordinate measurement
Graphic view of stored images
Digital zoom of test region
Handling of multiple specimens
In-process indentation status display
High-performance image processing for
automatic indentation measurement
Rapid hardness calculations and
conversions
Pass/fail determination
Curved surface compensation
Statistical calculations
Automatic Turret
Up to four (4) objective lenses and
two (2) indenters can be automatically
switched via PC using AVPAK (can
also be manually switched).
Automatic Micro Vickers / Knoop
Page 81
Hardness / Microhardness Testing
81
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HV-110/HV-120
Self-Leveling Vise
#125-810020
Test Blocks
This vise secures any mounted specimen
that has a measuring surface difficult to
stabilize perpendicular to the indenter
axis.
Test blocks are available for a wide range of
microhardness values and loads.
Clamping Vise
#125-810016
This vise with 2" (51 mm) maximum
opening secures a wide variety of
sample sizes.
Digimatic Mini-Processor
DP-1VR Printer
#125-2645045A
Easily print measurement data
from the digimatic gage or per-
form statistical analysis with this
device.
Wide range of test force
Precision electromagnetic
controls allow the desired test
force to be set between the
following:
HV-110: 1 kgf to 50 kgf
HV-120: 0.3 kgf to 30 kgf
Fully automated tester with
motorized stage/focus and AVPAK
software is also available.
Touchscreen Controller
Monitor display
CCD camera and
8.4" TFT monitor
enable observation
and measurement
of indentations and
high magnification,
reducing operator
error (10x eyepiece
also available for
measurement
without the camera).
Automatic turret
Up to three (3) long working
distance objective lenses
(from 2X to 100X) and two (2)
indenters can be automatically
switched via PC using
AVPAK (can also be manually
switched).
LED illumination
LED illumination unit provides
long service life and low power
consumption.
The intuitive touchscreen
provides a full suite of functions,
including pass/fail determination,
hardness value conversion,
curved surface compensation,
offset information and test
condition settings.
Macro Vickers / Knoop
Accessories - Micro Vickers / Knoop
Page 82
Hardness / Microhardness Testing
82
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
HR-530
Diameter: 2.5" (64 mm)
Diameter: 1.5" (38 mm)
Diameter: 1.5" (38 mm)
Groove width: .38" (9.7 mm)
Diameter: 1.5" (38 mm)
Groove width: 1.5" (38 mm)
Diameter: .38" (9.7 mm)
Groove width: .38" (9.7 mm)
Accessories
Flat Anvils
V Anvils
Test Blocks
2.5" diamater is included with
testers. 1.5" diameter and large
round table anvils are available.
30 mm V-groove included with testers. 50 mm and 6 mm grooves are also available.
Test blocks are
available for a wide
range of hardness
values and loads.
Digimatic Mini-Processor
DP-1VR Printer
125-2645045A
Easily print measurement data
from the digimatic gage or
perform statistical analysis with
this device.
Projected-nose indenter arm
easily reaches interior and
exterior surfaces.
Projected-Nose Indenter
Manual specimen advancement is used
until the automatic brake and
automatic loading sequence starts.
Automatic Braking and Loading
LCD backlit touchscreen controls
hardness value, conversions, test
conditions, OK/NG judgment, statistics,
data offset, cylindrical/spherical
compensation and more.
Backlit LCD Display
Data is output via SPC,
serial and centronics
interfaces for reporting and
statistical analysis.
Versatile Data Output
Accessories - Macro Vickers / Knoop, Rockwell, Rockwell Superficial
Rockwell Hardness Tester
Closed loop electronic test force
provides accurate control for
loading, dwelling and unloading
conditions.
Closed Loop Force Control
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83
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D - Cont'd
Dressing Stick, Silicon Carbide........................................ 13
DualPrep 3™ Grinding/Polishing Systems................... 24-26
Dust Extraction Vacuum, HEPA....................................... 60
E
Electronic Scale............................................................... 20
End Mills, Carbide............................................................ 61
Epoxy Adhesives.............................................................. 22
EpoxyBond 110™ ............................................................. 22
Epoxy Dissolver............................................................... 20
Epoxy Impregnation System............................................ 19
EpoxyMount Epoxy.......................................................... 19
Epoxy Powder, Black, Glass-Filled.................................. 17
EpoxySet Epoxy............................................................... 19
E-Prep 4........................................................................... 27
F
Fastening Bases, Magnetic.............................................. 34
Ferromagnetic Discs........................................................ 35
Fiber Optic Light Guides & Sources................................. 73
Final A Polishing Cloth..................................................... 53
Final B Polishing Cloth..................................................... 54
Final P Polishing Cloth..................................................... 54
Final-POL Polishing Cloth................................................ 54
FinalPrep Polishing Solution............................................ 48
Fine Grit, Silicon Carbide Discs....................................... 38
Fluid Dispenser, AD-5™ ................................................... 36
G
Glass Cover Slips............................................................. 20
Glass Slides..................................................................... 20
Gold Label Polishing Cloth............................................... 51
GP Cleaning Solution....................................................... 64
Graphite-Based Conductive Powder................................ 17
GreenLube Lubricant....................................................... 46
Grinders/Polishers....................................................... 24-33
Grinding Discs, Diamond for X-Prep®.............................. 62
Grinding Stones............................................................... 40
H-I-J
Holding Bands, Plain Back Disc....................................... 34
Hot Mounting Wax............................................................ 22
Image Analysis Software............................................. 74-75
Imaging Workstations....................................................... 74
Indexing Pins, PCB.......................................................... 20
Inverted Microscopes, Zeiss....................................... 66-67
K-L
Kempad Polishing Cloth................................................... 52
Lapping Films, Diamond, A/O, SiC & SiO................... 42-43
LED Illumination Systems................................................ 73
Light Guides & Sources, Fiber Optic................................ 73
LocTite® 454™ Adhesive................................................... 63
LocTite® 460™ Adhesive.............................................. 22, 63
Lubricants, Polishing.................................................. 46, 62
M
M-Bond 610 Adhesive...................................................... 22
M-Prep™ Grinders/Polishers............................................. 32
Macro Vickers/Knoop Hardness Testers, Mitutoyo.......... 81
Magnetic Fastening Bases............................................... 34
Magnetic Fastening Discs/System................................... 35
Metal Bonded Diamond Tools, X-Prep®........................... 62
MetPrep 1™ Grinding/Polishing Machine.......................... 33
MetPrep 3™ Grinding/Polishing Systems.................... 24-26
MetPrep 4™ Grinding/Polishing Systems.................... 24-26
Micro Organic Soap......................................................... 64
Micro Vickers/Knoop Hardness Testers, Mitutoyo....... 78-80
Microscopes, Zeiss..................................................... 66-72
Milling/Polishing System & Accessories...................... 56-63
Mitutoyo Hardness Testers & Accessories.................. 78-82
Mixing Cup, Graduated.................................................... 20
A
Abrasive Belts.................................................................. 40
Abrasive Comparison Chart............................................. 39
Abrasive Cut-Off Blades.............................................. 14-15
Abrasive Disc Accessories.......................................... 34-35
Acrylic Mounting Materials............................................... 18
AD-5™ Fluid Dispenser..................................................... 36
Adhesive Discs, Double Sided......................................... 34
Adhesives................................................................... 22, 63
Alumina Powders/Suspensions................................... 47-48
Aluminum Oxide Belts...................................................... 40
Aluminum Oxide Lapping Film......................................... 43
Aluminum Oxide Wafering Blades................................... 13
Applicators, Cotton Tipped............................................... 20
Archiving, Video/Imaging Software............................. 74-75
Axiocam Digital Cameras................................................. 76
Axio Imager Upright Microscopes.................................... 68
Axio Imager Vario Upright Microscope............................. 69
Axio Lab.A1 Upright Microscope...................................... 69
Axio Observer Inverted Microscopes............................... 67
Axio Vert.A1 MAT Inverted Microscope............................ 66
Axio Zoom.V16 Zoom Microscope................................... 72
B
Band Saw, Diamond..........................................................11
Belts, Abrasive................................................................. 40
Black Glass-Filled Epoxy Powder.................................... 17
Blades..........................................................................11-15
Blue Diallyl Phthalate Mounting Powder.......................... 17
C
Cabinets, Storage.................................................. 8, 22, 34
Cameras, Digital............................................................... 76
Carbide End Mills............................................................. 61
CBN Bonded Blades........................................................ 12
Chem-Pol Polishing Cloth................................................ 53
Cleaners, Ultrasonic......................................................... 64
Cleaning Solutions........................................................... 64
Clips, Sample Holding...................................................... 21
Cloths, Polishing......................................................... 49-54
Cold Mounting Cups......................................................... 21
Cold Mounting Materials............................................. 18-19
Colloidal Suspensions, Alumina & Silica.......................... 47
Compounds, Diamond..................................................... 46
Compressed Air................................................................ 64
Compression Mounting Materials..................................... 17
Conductive Mounting Powders........................................ 17
Copper-Based Conductive Mounting Powder.................. 17
Cotton Tipped Applicators................................................ 20
Cover Slips, Glass............................................................ 20
Cross-Sectioning Tools.................................................... 33
Cups, Mixing/Mounting/Disposable............................. 20-21
Cut-Off Blades............................................................. 14-15
Cut-Off Saw........................................................................ 8
Cutting Fluids............................................................. 13, 62
D
Dia-Grid Diamond Discs................................................... 41
Diallyl Phthalate Mounting Powder.................................. 17
DiaLube Suspension........................................................ 45
DiaMat Polishing Cloth..................................................... 52
Diamond Band Saw..........................................................11
Diamond Blades.......................................................... 12-15
Diamond Compounds...................................................... 46
Diamond Discs, Dia-Grid.................................................. 41
Diamond Grinding Discs, X-Prep®.................................... 62
Diamond Lapping Films................................................... 42
Diamond Suspensions................................................ 44-45
Diamond Tools for X-Prep®, Metal Bonded, Plated.......... 62
Digital Cameras................................................................ 76
Disc Holding Bands.......................................................... 34
Discovery Series Stereomicroscopes.............................. 70
Dispenser, Fluid............................................................... 36
Disposable Mounting Cups.............................................. 21
Dissolver, Epoxy............................................................... 20
Double Sided Adhesive Discs.......................................... 34
Page 84
84
Index
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
M - Cont'd
Mold Assemblies.............................................................. 16
Mold Cups, Silicone......................................................... 21
Mold Extractor.................................................................. 16
Mold Releases................................................................. 20
Monocrystalline Diamond Products............................. 44-46
Mount Holders............................................................. 28-29
Mount Storage Cabinet.................................................... 22
Mounting Accessories................................................. 20-22
Mounting Acrylics............................................................. 18
Mounting Cups, 2-Part & Disposable............................... 21
Mounting Epoxies............................................................. 19
Mounting Powders, Compression.................................... 17
Mounting Press................................................................ 16
Mounting Waxes, Hot & Sheets....................................... 22
MultiPrep™ Systems.................................................... 30-31
P
Pan-B Polishing Cloth...................................................... 52
PCB Indexing Pins........................................................... 20
Phenolic Powders & Preforms......................................... 17
PLAN-B Polishing Cloth................................................... 51
PLAN-Cloth Polishing Cloth............................................. 51
Plated Tools, Diamond for X-Prep®.................................. 62
Platen Storage Cabinet.................................................... 34
Platens, Magnetic, Precision, Standard................ 31, 34-35
Polishing Cloths.......................................................... 49-54
Polishing Discs, X-Prep®.................................................. 63
Polishing Lubricants................................................... 46, 62
Polishing Mounts & Cloths, X-Prep®................................ 63
Polishing Sheets, X-Prep®................................................ 63
Polycrystalline Diamond Products............................... 44-46
PowerCut 10™ Cut-Off Saw................................................ 8
Power Head Mount Holders........................................ 28-29
Power Heads, PH-3™, PH-4™, PH-6™ .............................. 25
Press, Mounting............................................................... 16
Pressure Chamber........................................................... 18
PTFE Ferromagnetic Support Discs................................ 35
PTFE Mold Releases....................................................... 20
Punches, X-Prep®............................................................ 63
PurpleLube Lubricant....................................................... 46
Q-R
QuickCure Acrylic............................................................. 18
QuickSet Acrylic............................................................... 18
Red Final C Polishing Cloth............................................. 54
RedLube Lubricant........................................................... 46
Rockwell Hardness Testers.............................................. 82
S
Sample Holders........................................................... 28-29
Sample Holding Clips....................................................... 21
Sample Holding Stands.................................................... 21
S - Cont'd
Saws..............................................................................8-11
Scale, Electronic.............................................................. 20
Sheet Wax........................................................................ 22
Sheet Wax Dissolver........................................................ 22
Silica Suspensions........................................................... 47
Silicon Carbide Abrasive Discs, Strips & Rolls............ 38-40
Silicon Carbide Belts........................................................ 40
Silicon Carbide Dressing Stick......................................... 13
Silicon Carbide Lapping Film........................................... 43
Silicon Carbide Wafering Blades...................................... 13
Silicon Dioxide Lapping Film............................................ 43
Silicone Mold Mounting Cups........................................... 21
Silicone Mold Releases.................................................... 20
Spec-Cloth Polishing Cloth.............................................. 53
Stemi Series Stereo Microscopes.................................... 71
Stereo Microscopes.................................................... 70-71
Stir Sticks......................................................................... 20
Storage Book, Diamond Lapping Film............................. 42
Storage Cabinets................................................... 8, 22, 34
Support Discs, Ferromagnetic & PTFE............................ 35
Suspensions, Alumina & Colloidal............................... 47-48
Suspensions, Diamond............................................... 44-45
T
TECH-Cloth Polishing Cloth............................................. 51
TechCut 4™ Precision Low Speed Saw............................ 10
TechCut 5™ Precision High Speed Saw............................. 9
TechPress 3™ Mounting Press......................................... 16
TEM Wedge Polisher....................................................... 33
Transparent Thermoplastic Mounting Powder................. 17
TrimSaw 2™.......................................................................11
TwinPrep 5™ Grinders/Polishers...................................... 32
U-V-W
Ultrasonic Cleaners, Cleaning Solution............................ 64
Upright Microscopes, Zeiss......................................... 68-69
VacuPrep™ Epoxy Impregnation System......................... 19
Vel-Cloth Polishing Cloth.................................................. 53
Wafering Blades.......................................................... 12-13
Wax, Hot Mounting & Sheet............................................. 22
Wedge Polisher, TEM...................................................... 33
White Label Polishing Cloth............................................. 52
X-Y-Z
X-Lube Cutting/Grinding/Polishing Fluid.......................... 62
X-Prep® Accessories........................................................ 60
X-Prep® Consumables................................................ 61-63
X-Prep® Precision Milling/Polishing System................ 56-58
X-Prep® Vision™ Measurement Instrument....................... 59
Zeiss Microscopes...................................................... 66-72
ZEN core Image Analysis Software............................. 74-75
Zirconia Alumina Belts, Discs........................................... 40
Zoom Microscope............................................................. 72
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Notes
www.alliedhightech.com
Net 30 Days from date of invoice, upon credit approval. We also accept:
Most items listed in this catalog are standard stock items and are available for immediate/next-day shipment
(exceptions will be noted at the time orders are placed). Special order sizes and/or configurations are
available for most items in the catalog, but such items may require a lead time for delivery and cannot be
returned unless found to be defective.
FREIGHT:
All orders are shipped UPS, FedEx or common carrier, FOB Shipping Point (from Rancho Dominguez,
CA). Next Day Air, 2nd Day Air, etc., are available at customer request, at additional cost. Freight is prepaid
and added along with handling and miscellaneous charges (i.e., Hazardous Charges, C.O.D., etc.) on all
invoices. We also ship via Consignee Billing or Collect using customer's account number.
Standard products may be returned with prior authorization and an approved Return Consumables
Authorization (RCA) or Return Equipment Authorization (REA) number. Allied will gladly accept returned
goods within thirty (30) days following the date of invoice. Returns for special orders, unless found to be
defective, are not accepted.
Allied High Tech Products Inc. warrants that all products will be free from defects in workmanship and
material. It is further warranted that Allied products, when operated in accordance with operating
instructions or specifications, will perform the work for which they are designed. Allied High Tech Products
Inc. will not be liable for compensatory damages beyond this limited warranty.
PAYMENT TERMS:
RETURNED GOODS POLICY:
LIMITED WARRANTY:
TERMS AND CONDITIONS
Notes
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Notes
(800) 675-1118 (USA & Canada) (310) 635-2466 (Worldwide)
Notes
Page 87
www.alliedhightech.com
87
Notes
Best By Date of Allied Consumables
'Best By Date' is the time period when Allied's products are at peak performance and strength. The products
will continue to perform at full functionality beyond the BEST BY guidelines depending upon proper storage
methods and temperatures. Until a product is immediately needed, it should be kept sealed and protected
from light, oxygen and humidity. Products cannot be returned due to shelf life expiration and/or nonuse.
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