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Automotive gear preparation insight

Learn how to reliably prepare and test surface hardening on heat-treated helical gears. Our application specialists outline the latest metallographic methods for the automotive industry.

Product & technical referenceStruersLapping, honing & superfinishing

Technical profile

Manufacturer / publisherStruers
LanguageEnglish
CategoryLapping, honing & superfinishing
Updated2026-10-17
Struers published content
Source: https://www.struers.com/en/automotive/gear · Original publication: 2025-11-12. Manufacturer claims and terminology are reproduced as source material.Explore Materials & applications ↗

THE GEAR CHALLENGE

Learn how to prepare and test surface hardening on heat-treated helical gears using an automated and reproducible process.

Gear
Gear

Solution

Using highly-automated equipment and special clamping methods for cutting, it is possible to avoid pinching of the cut-off wheel and conduct a successive hardness tests on even the most difficult gear surfaces in a process consisting of:

  • Cutting with a Axitom-5 using special clamping methods
  • Grinding and polishing with an AbraPol-30 in 4 automated steps using a specific selected sequence of surfaces
  • A fully automated CHD-measurement of 15 indentations with Duramin-40AC1

Tell us who you are and you may download a materialographic solution report of one of our many method solutions. Please don’t hesitate to contact us if you have a specific problem that you would like us to help you with.

See the solution

Automotive gear preparation insight | Struers.com

Learn how to reliably prepare and test surface hardening on heat-treated helical gears. Our application specialists outline the latest metallographic methods for the automotive industry.

Files & downloads

gear-materialographic-solution-report-jp.pdf ↓ gear-materialographic-solution-report-cn.pdf ↓ gear-materialographic-solution-report.pdf ↓

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