HR-530 brochure1
Full searchable text · 8 pages
Refer to the original PDF for tables, figures and page layout.
Page 1 Test Equipment Bulletin No. 2255 Rockwell Hardness Testing Machine HR-530 Series Page 2 1 Rockwell Hardness Testing Machine HR-530 Series Unique electronic control makes the HR-530 series of hardness testers capable of Rockwell, Rockwell Superficial, Rockwell testing of plastics (A & B) and Light Force Brinell hardness testing. HR-530 (810-237) Maximum specimen size: Height 250 mm, Depth 150 mm HR-530L (810-337) Maximum specimen size: Height 395 mm, Depth 150 mm Page 3 2 Indenter Indenter Indenter Inside ring hardness testing Display with color touch-screen Measurement with a nose indenter shaft A nose-type indenter enables measurement not only of the flat top surface of a specimen, but also the inside surface of a cylindrical specimen. Continuous measurement function RS-232C, Digimatic and USB interface ports When testing multiple workpieces with the same height, continuous testing is possible by pressing the foot switch or the START button. Graphic display of statistical calculation results and X¯-R control charts This series allows numeric display of statistical analysis results such as maximum and minimum values, mean value and graphic display of X¯-R control charts and histograms required for hardness evaluation. Test the hardness of the inside wall of a ring without cutting the ring into pieces. (All models.) Minimum diameter is 34 mm, but inside diameters as small as 22 mm can be tested by using the optional 5 mm diamond indenter (19BAA292). When space restrictions are an issue, the touch-panel display unit can be mounted on top of the tester. The HM and HV series user interface has been adapted to include Rockwell hardness testing capabilities. Versatile color screens display the results of statistical calculations and graphics functions, etc. 5.7-inch color LCD Page 4 3 Touch-panel display and function The HR-530/530L models offer the combination of functionality and operability in a touch-panel display. HR-530 (810-237) •Standard operating display •Direct hardness scale selection The required hardness scale can be selected with the touch panel. The initial test force and loading force are automatically set in accordance with the selected scale. •Curved surface compensation and measurement The curved-surface correction function enables curved surfaces, such as round bars and spheres, to be tested for hardness as easily as flat surfaces. Statistical calculation results and test conditions can be stored as text data and graphs can be stored as graphic data. •Statistical analysis The quality control of industrial materials by hardness testing uses a judgment based on multi-point test results. Moreover, the statistical calculation of the maximum value, minimum value, mean value, standard deviation, etc., is useful when analyzing multi-point test results. Page 5 4 •Simple display •List display (mean value) •Multi-point test display •List display (5-point display) Provided with the navigation function to lead to each test point that has been set. This display is dedicated to the Jominy test which allows multi-point testing with simple operation. Displays records of test results as a list. This display is appropriate for establishing the relationship between prior and subsequent test results in terms of variation and mean value. Only displays a test result and scale, making it appropriate for repeated testing under the same conditions. Displays the mean hardness value averaged over multiple arbitrarily specified points. Page 6 5 The relationship between test force, optional indenter size (metric, tungsten carbide) and scale range in Brinell hardness testing is shown in the table below. Specifications Order No. 810-237 810-337 Model HR-530 HR-530L Hardness testing methods Rockwell/Rockwell Superficial/Brinell/Plastics hardness Initial test force (N) 29.42N (3kgf), 98.07N (10kgf) Test force (N) Rockwell Superficial 147.1N (15kgf), 294.2N (30kgf), 441.3N (45kgf) Rockwell 588.4N (60kgf), 980.7N (100kgf), 1471N (150kgf) Light Force Brinell 61.29 (6.25kgf), 98.07 (10kgf), 153.2 (15.625kgf), 245.2 (25kgf), 294.2 (30kgf), 306.5 (31.25kgf), 612.9 (62.5kgf), 980.7 (100kgf), 1226 (125kgf), 1839 (187.5kgf) Test force control Automatic (load/hold/unload) Table up/down mechanism Manual (automatic braking and load sequencing) Control unit Color touch-panel Test force switching Operated with the display unit Test force hold time 1 to 120s (Selectable in units of 1s) Maximum specimen size Height: 9.8" (250 mm) Depth: 5.9” (150 mm) Height: 15.5" (395 mm) Depth: 5.9” (150 mm) Permissible inside diameter of a tube specimen Minimum hole diameter: 1.38" (35 mm) (when using the special indenter: .87" (22 mm)) Maximum table loading 45 lb (20 kg) Ball indenter Tungsten carbide ball indenter Unit (display unit) inch Display Hardness value, test condition, go/no-go judgment result, statistical calculation result, X-R control chart, hardness conversion value Conversion function [HV, HK, HR (Rockwell hardness A, B, C, D, F, G / Rockwell Superficial 15T, 30T, 45T, 15N, 30N, 45N), HS, HB, tensile strength] Go/no-go judgment function Continuous test function (for specimens with the same thickness) Cylindrical correction, spherical correction, offset correction, multi-point correction functions Statistical calculation function (maximum value, minimum value, mean value, standard deviation, upper limit value, lower limit value, go count, range, no-go count) Graph generation function (X-R control chart) Language support Japanese, English, German, French, Italian, Spanish, Korean, Chinese (simplified characters/traditional characters), Turkish, Portuguese, Hungarian, Polish, Dutch and Czech External data output RS-232C, digimatic, USB2.0 Power supply AC120V External dimensions Main unit 9.84” x 26.38” x 23.82” (250(W)×667(D)×621(H) mm) 11.8” x 26.2” x 30.1” (300(W)×667(D)×766(H) mm) Touch-panel display 191(W)×147(D)×71(H) mm Mass Approx. 60 kg Approx. 69 kg Note: Plastic testing may not be enabled, depending on the material. Optional accessories Brinell hardness testing Test force (N) 61.29 98.07 153.2 245.2 294.2 306.5 612.9 980.7 1226 1839 11AAD469 ø1 Indenter HBW1/10 HBW1/30 11AAD470 ø2.5 Indenter HBW2.5/6.25 HBW2.5/15.625 HBW2.5/31.25 HBW2.5/62.5 HBW2.5/187.5 11AAD471 ø5 Indenter HBW5/25 HBW5/62.5 HBW5/125 11AAD472 ø10 Indenter HBW10/100 Specifications/Standard accessories/Options Standard accessories Order No. Item Description Order No. Item Description – Item Description 19BAA073 Diamond indenter For Rockwell and Rockwell superficial testing 11AAD185 Display mounting bracket – Hardness test block 30-35HRC 11AAD465 Ball indenter 1/16" Tungsten carbide ball (ø1.5875) Power cord For AC115V – Hardness test block 60-65HRC 19BAA507 Spare ball 1/16"WC (ø1.5875) ball Vinyl cover – Hardness test block 90-95HRB 810-039 Flat anvil ø64 mm Manual – Hardness test block 64-69HR30N 810-040 V-anvil ø40 mm, Groove width 30 mm – Hardness test block 70-79HR30T – Accessory Box Page 7 6 Jack rest 810-028 For supporting long specimens (Used with anvil or round table) Testing machine table 11AAD186 Supplied with stability bracket Testing machine table Fine-adjustment table for Jominy testing 810-700 JIS G 0561 For steel hardenability testing Small V-anvil 810-042 (Outside ø10 mm) For round specimens (max. ø16 mm) VARI-REST 810-027 For testing long specimens (commonly used for the anvil) Special V-anvil 810-029 (Length 400 mm, Groove width 50 mm) For round specimens ø14-98 mm Round table 810-037 Outside ø180 mm For large specimens such as molded items V-anvil (large) 810-040 (Outside ø40 mm, Groove width 30 mm) For round specimens (max. ø60 mm) Spot anvil 810-043 (Outside ø12 mm) Round table 810-038 Outside ø250 mm For large specimens such as molded items Diamond-spot anvil 810-030 (Outside ø10 mm) For sheet specimens *Dedicated to the Rockwell Superficial hardness test V-anvil (small) 810-041 (Outside ø40 mm, Groove width 6 mm) For shaft materials (max. ø8.4 mm) Spot anvil 810-044 (Outside ø5.5 mm) For sheet specimens Digimatic mini-processor DP-1VR 264-504-5A Connection cable not supplied. (To be ordered separately.) Connection cable (1m) 12AAJ323 Printer DPU-414 02AGD600B with connection cable USB Direct Input Tool 06ADV380D For connection to a USB port on a PC. Vibration isolator 810-643 Only for mounting hardness testing machines Data processing software 11AAC237 Foot switch 11AAD537 Calibration Set Order No. Order No. Order No. Order No. 64BAA241 64BAA242 64BAA243 64BAA244 C Scale Set B Scale Set 30N Scale Set 30T Scale Set Test Blocks Test Blocks Test Blocks Test Blocks 64BAA125 64BAA126 64BAA128 64BAA129 64BAA124 64BAA132 64BAA165 64BAA140 64BAA158 64BAA135 64BAA167 64BAA130 Indenter Indenter Indenter Indenter 64BAA072 64BAA078 64BAA073 64BAA078 Order No. Scale 64BAA072 C 64BAA073 N 64BAA086 A 64BAA071 C & N 3/8" 15/32" 7/16" 1/4" Rockwell Diamond Indenters Carbide Ball Indenters Order No. Description 19BAA515 1/16” Carbide ball indenter 19BAA504 1/8” Carbide ball indenter 19BAA505 1/4” Carbide ball indenter 19BAA506 1/2” Carbide ball indenter 19BAA507 1/16” Carbide ball (1pc.) 19BAA508 1/8” Carbide ball (1pc.) 19BAA509 1/4” Carbide ball (1pc.) 19BAA510 1/2” Carbide ball (1pc.) Please see Catalog US-1004 for a complete list of test blocks. Page 8 Coordinate Measuring Machines Sensor Systems Vision Measuring Systems Test Equipment and Seismometers Form Measurement Digital Scale and DRO Systems Optical Measuring Small Tool Instruments and Data Management Whatever your challenges are, Mitutoyo supports you from start to finish. Mitutoyo is not only a manufacturer of top-quality measuring products but one that also offers qualified support for the lifetime of the equipment, backed by comprehensive services that ensure your staff can make the very best use of the investment. Apart from the basics of calibration and repair, Mitutoyo offers product and metrology training, as well as IT support for the sophisticated software used in modern measuring technology. We can also design, build, test and deliver measuring solutions and even, if deemed cost-effective, take your critical measurement challenges in-house on a sub-contract basis. DISTRIBUTED BY: ALLIED HIGH TECH PRODUCTS 2376 E. PACIFICA PLACE RANCHO DOMINGUEZ, CA 90220 (800) 675-1118 (US & Canada) (310) 635-2466 (worldwide) www.alliedhightech.com © 2018 Mitutoyo America Corporation Find additional product literature and our product catalog www.mitutoyo.com Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this printed matter as well as other technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs. The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version of our General Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as definitive. Specifications are subject to change without notice. Mitutoyo products are subject to US Export Administration Regulations (EAR). Re-export or relocation of our products may require prior approval by an appropriate governing authority. Trademarks and Registrations Designations used by companies to distinguish their products are often claimed as trademarks. In all instances where Mitutoyo America Corporation is aware of a claim, the product names appear in initial capital or all capital letters. The appropriate companies should be contacted for more complete trademark and registration information.