TechCut 5x Brochure 2024 Digital

Refer to the original PDF for tables, figures and page layout.

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A VERSATILE, PROGRAMMABLE 
SECTIONING MACHINE DESIGNED TO 
CUT A WIDE VARIETY AND SIZE OF MATERIALS 
Quality Products for Metallographic Sample Preparation & Analysis
Product Brochure
TechCut 5x™
PRECISION HIGH SPEED SAW


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Features:
• Unique fixturing design that allows use of either 
  indexing or T-slot tables 
• Soft-starting function for easing blade into 
  cut/material
• Programmable feed rate and cut depth with high
  speed auto retraction
• Sample rotation for difficult, round or thick 
  samples (requires rotation attachment)
• 7" color LCD touchscreen with keypad entry 
  to control all functions
The TechCut 5x™ precision high speed saw is 
a versatile, programmable machine designed 
to cut a wide variety and size of materials. It 
automatically sections materials at high speeds, 
increasing sample throughput. 
The PLC-based system controls sample feed rate, 
distance and force. Closed-loop monitoring of the 
blade and table optimizes cutting performance 
and minimizes blade breakage by automatically 
adjusting the feed rate when variations in sample 
material or thickness are detected. 
When sectioning is complete, the table 
automatically retracts the sample to the home 
position and stops blade rotation and coolant flow. 
The unique fixturing system allows for easy 
changes between the T-slot table and the 
X-axis tables. Both table types offer a variety of 
convenient table-specific fixture options.  
Tables, accessories and consumables are 
sold separately.
Unparalleled Fixturing Versatility
The unique design of the TechCut 5x™ allows the user to quickly and 
easily switch between T-slot and X-axis indexing tables.
The greater surface area of the T-slot table is more suitable for 
larger samples, while indexing tables provide quantitative X-axis 
positioning between the sample and blade for precision sectioning 
applications.
This flexibility enables quick breakdown and setup of fixturing when 
dealing with a wide range of sample shapes and sizes.
Item                  Description
5-5750-ER           TechCut 5x™ with External Reservoir, 
100–240 V
5-5750-IR            	TechCut 5x™ with Internal Reservoir,  
100–240 V
5-5750-FT            TechCut 5x™ with Water Flow-
Through, 100–240 V                     
(see page 8 for coolant system details)


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During the cutting process, adaptive force control optimizes 
the feed rate throughout the sectioning process, allowing the 
operator to select force (low, medium or high) or feed rate as 
the preference for control.  
As thicker or harder regions of the sample pass through the 
blade, resistance will increase. The adaptive control lowers the 
feed rate as it passes through this region and raises it when it 
detects less resistance. If the closed-loop monitoring system 
senses abnormal motor loads or blade binding, the table is 
retracted and the cutting cycle is stopped, reducing blade 
binding/breakage.
Cut depth can be set up to 8"/200 mm in 0.01"/0.2 mm 
increments. Feed rate is programmable from 0.01" to 5" (0.2 
mm to 125 mm) per minute.
Automatic Sample Feed
The hand wheel is utilized to slowly feed delicate samples 
into the blade to minimize damage, allowing the user to 
“feel” the sectioning operation. It is also convenient for blade 
dressing. When not in use, the folding black knob rests inside 
the wheel hub to avoid entanglement.  
Hand Wheel Sample Positioning
The included 2" (50 mm) and 3" (75 mm) flanges 
accommodate blades between 3" (75 mm) and 8" (200 mm) 
in diameter, with either a 0.5" (12.7 mm) or 1.25" (32 mm) ID 
arbor hole.
Dual Purpose Blade Flanges
When reversed, the outer flange features a step-arbor 
to allow use of blades with a 1.25" (32 mm) arbor hole.
Joystick Sample Positioning
The joystick, with three programmable speed ranges and 
proportional control, allows the user to position the table 
quickly and accurately while observing the sample as it 
moves into position.  


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Large Cutting Compartment
With a 5" (125 mm) clearance to the left-hand side of the blade 
and 6" (150 mm) to the right side, long and/or large parts are easily 
accommodated.  
 
The T-slot table provides 2" (50 mm) of clearance beneath the 
spindle, and the X-axis tables provide 3" (75 mm) of clearance.
 
 
5" (125 mm)
6" (150 mm)
2" (50 mm)
 
LED illumination inside the cover allows easy observation of 
the sectioning process through the large viewing windows.
LED Illumination
Wash-Down Hose
The wash-down hose is used to clean the cutting compartment. 
A quick-connect fitting on the end of the coolant nozzle bridge 
allows the hose to be connected for temporary use and 
disconnected for storage.  
Blade Dressing
Loaded/clogged blades can easily be dressed to resume 
optimal cutting performance. The quick-slide vise or vertical 
clamp is used to hold the dressing stick, which is then 
manually fed into the blade using the hand wheel.
The 7" color LCD touchscreen is used to control all functions 
and is extremely easy to navigate, allowing greater efficiency 
among users.  
LCD Touchscreen
Easy Blade Changes
A spindle lock button holds the rotating hub in place while 
a specially designed wrench loosens the retaining nut. This 
allows blades to be quickly and easily changed.


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Flat samples up to 0.25" (6 mm) thick can easily be secured 
to the T-slot table with these height adjustable clamps. 
Item                            Description
5-5350                        Table Clamp (Pk/4)
Table Clamp
Quick-Slide Vise
Vertical Adjusting Clamp
The vertical adjusting clamp can be positioned in any 
orientation throughout the T-slots in the table. The height 
adjustable lever allows various size samples up to 2.25" 
(57 mm) to be secured. Interchangeable pads allow 
handling of a variety of sample shapes. One (1) angled pad 
and one (1) flat pad are included.
Made of hardened 17-4 stainless steel, the quick-slide vise 
features a lead-screw that disengages for quick and easy 
operation. Removable Delrin inserts (included) are ideal for 
holding brittle or delicate samples. The vise mounts directly 
to the indexing or T-slot tables.
Item                             Description
5-4050	
        Vertical Adjusting Clamp
5-4050SPA	
        Swivel Pad Assortment Kit
The T-slot table allows the use of a wide range of clamping 
and fixturing options available to accommodate a variety of 
sample shapes and sizes.  
Measuring 7.75" W x 8.25" D (195 x 210 mm), it is machined 
from aluminum billet and fitted with stainless tops for 
durability.
T-Slot Table
Item                             Description
5-5330                          T-Slot Table
Item                           Description
5-5525                        Quick-Slide Stainless Steel Vise
5-5525-1-S	
       1" Jaw Spacer/Extender


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X-Axis Indexing Tables
The X-axis indexing tables allow quantitative positioning for 
sectioning in precise locations. Two resolution options are 
offered: 25 µm (coarse) and 5 µm (fine). Coarse positioning 
is more applicable for metallurgical sectioning applications, 
while fine positioning is more suitable for tight geometry 
requirements usually found in microelectronic failure analysis 
and dicing applications.
Both feature 4" (100 mm) of travel and a 0.5" (12.7 mm) 
center-threaded mounting interface for maximum fixture 
positioning versatility. The easy-to-read indexing dial can be 
rotated to allow zeroing of the scale.
Item                      Description
5-5320	
 X-Axis Indexing Table, 25 µm Resolution
5-5325	
 X-Axis Indexing Table, 5 µm Resolution
Cam-Lock Fixture Adapter
The cam-lock fixture adapter offers a quick and convenient 
method for securing and detaching the #15-1045 multipurpose 
fixture to the indexing tables. The sectioned sample can then 
be transferred without disturbing orientation directly to the 
MultiPrep™ for grinding/polishing on the same plane. 
These stainless steel saddle clamps provide single or dual 
clamping for cross-section cuts. They mount directly onto 
the indexing tables and can be spaced at different widths for 
versatility. V-notches on both sides of the clamp hold parts 
securely in place.
Item                      Description
5-5555                  Saddle Clamp (Pk/2)
Made of hardened 17-4 stainless steel, the quick-slide vise 
features a lead-screw that disengages for quick and easy 
operation. Mounts directly to the indexing or T-slot tables.
Removable delrin inserts (included) are ideal for holding brittle 
or delicate samples. (Vise riser #5-5515 shown above.)
Item                        Description
5-5525                    Quick-Slide Stainless Steel Vise
5-5514                    0.75" (19 mm) Vise Riser
5-5515                    1.5" (38 mm) Vise Riser
Item                        Description
5-5520                    Cam-Lock Fixture Adapter
15-1045                  Multipurpose Fixture
Quick-Slide Vise
Cam-Lock Fixture Adapter
Saddle Clamp


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The rotational cutting attachment, which mounts directly to 
the indexing or T-slot tables, enables sample rotation during 
a cut. Its benefits include:
• Increased sample thickness capacity
• Shortened cutting time
• Reduced blade/motor load
• Reduced heat on the sample
The sample can be rotated continuously or oscillated through 
the cut. All fixtures shown on page 10 are included.
The teardrop holder secures various sized mounts from 25 
mm to 2" diameter. It is mounted to the indexing tables for 
precise location sectioning, and positions the mount at the 
center of the blade.
Item                     Description
5-5745                 Rotational Cutting Attachment with Holders 
Item                     Description
5-5560                 Teardrop Holder for 25 mm - 2" mounts
The dicing rotation stage (shown mounted on #5-5730 Z-axis 
stage and #5-5325 fine indexing table) allows 360° rotational 
positioning of flat substrates. Samples are mounted to the 
borosilicate glass insert using wax, which is secured with set-
screws for quick attachment and removal. It can be mounted 
directly to the indexing tables, or to the Z-stage to control 
cutting depth.
Item                     Description
5-5540	
Dicing Rotation Stage, 360°/0.1° resolution
The fixture rotation stage (shown with #5-5525 vise) allows angle 
cutting in 2° increments. A variety of fixtures can be mounted to 
provide rotational adjustment of the sample relative to the blade. 
It mounts directly to the indexing tables or Z-axis stage.
Item                     Description
5-5070	
Fixture Rotation Stage, 360°/2°  resolution
Rotational Cutting Attachment
Teardrop Holder
Dicing Rotation Stage
Fixture Rotation Stage


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The Z-axis stage (shown mounted on #5-5325 fine indexing 
table with #5-5540 dicing rotation stage) allows vertical 
positioning of the sample relative to the blade. It provides 2" (51 
mm) of Z-travel with 5 µm increments. The platform has a 0.5" 
center-threaded mounting interface for stage/fixture positioning 
versatility, and it mounts directly to the indexing tables.
Item                     Description
5-5730                 Z-Axis Stage, 5 µm increments
Coolant System Options
Internal Reservoir, 1.25 Gallon (4.7 L)
External Reservoir, 7 Gallon (26.5 L)
An internal 1.25-gallon (4.7 L) stainless steel reservoir sits 
beneath the cutting platform. An internal pump draws coolant 
from the reservoir through a filtered intake designed to 
prevent clogging.
Item                     Description
5-5590                 External Filtration System
External Filtration System
With a reusable/cleanable 75 µm stainless steel filter, this 
filtration system is designed for applications where excessive 
debris is generated during sectioning operations (plastics, 
resins, composites, ferrous metals). This filter is only to be 
used with an internal reservoir (IR) system.
Shown with optional #5-5580 Magnetic Particle Collector
Z-Axis Stage
The 7-gallon (26.5 L) recirculating coolant system is 
constructed of corrosion resistant materials for maximum 
durability. The reservoir fits conveniently in the available 
cabinet, or can be placed near the machine in existing lab 
furniture. A removable catch screen enables quick cleaning of 
larger particles. Baffles inside the reservoir trap particulates. 
The optional roller cart (included with cabinet) allows easy 
transfer for cleaning.
Water Flow-Through System
The flow-through version of the TechCut 5x™ is configured for 
continuous, non-recirculating flow of water, typically preferred 
for applications where purity is essential, such as wafer/
substrate dicing. It requires connection to a pressurized 
water source and drain.


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T-Slot Table Accessories
Universal T-Slot / X-Axis Table Accessories
X-Axis Table Accessories
5-5525 
Quick-Slide Vise with Delrin jaw 
inserts, 2" (51 mm) capacity
5-4050
Vertical Adjusting Clamp
5-5350
Table Clamp
5-5555
Dual Saddle Clamp set, 
with 0.25" (6 mm) risers 
5-5540
Dicing Rotation Stage
5-5730
Z-Axis Stage
5-5520
Cam-Lock Fixture
Adapter
5-5070 
Fixture Rotation Stage
5-5560
Teardrop Holder, 
25 mm - 2" mounts
5-5745 
Rotational Cutting 
Attachment


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5-4230
Cabinet
Cabinet (Front Elevation)
Cabinet (Side Elevation)
Cabinet - Internal View with 
External Coolant Reservoir 
(5-5750-ER)
20-1501
Surface Mount 
Fixture
20-1507
Mount Holder, 
2" (51 mm)
diameter capacity
20-1515
Multipurpose 
Fixture,
1" x 1.5" 
(25 x 38 mm)
capacity
20-1502
Multipurpose 
Fixture, 
1.5" x 2" 
(38 x 51 mm) 
capacity
Rotational Attachment Fixtures
Cabinet/Stand


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Dimensions
Technical Specifications
Blade Range
Diameter: 3" – 8" (76 – 200 mm) 
Arbor Hole: 0.5" or 1.25" (12.7 or 32 mm)
Flange Sizes
2" (51 mm) & 3" (76 mm) included
Sample/Cutting Capacity
6" W x 6" L x 2.5" H (152 x 152 x 64 mm)
Y-Axis Cut Depth
Manual or programmable cut-depth from 0.01" – 8" (0.2 – 200 mm)
Y-Axis Feed Rate
Programmable from 0.01" – 5" (0.2 – 125 mm) per minute
X-Axis Table (if purchased)
4" (102 mm) travel, 5 µm or 25 µm increments with zeroing dial
T-Slot Table
7.75" D x 8.25" W (195 x 210 mm) with four (4) channels
Force
Low / Medium / High
Motor Power
1.25 HP (950 W)
Blade RPM
500 – 5,000 (100 RPM increments)
Electronics
PLC controlled
Operating Voltage
100–240 VAC, single phase 50/60 Hz
Display
7" LCD touchscreen - imperial or metric units
Cutting Action(s)
Linear or Linear + Rotation
Recirculating Coolant Capacity
Internal: 1.25 gallons (4.7 L) 
External: 7 gallons (26.5 L)
Safety
Electronic sensor/blade cut-off for cover, Emergency stop
Weight
132 lb. (60 kg)
Warranty
2 years
Includes
Operation manual, country-specific power cord


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Allied Equipment and Fixtures are 
Designed and Manufactured by 
Allied in the U.S.A.
Equipment is subject to change due to 
innovations/improvements at any time.
Brochure #: TC5x V2.0
Visit us online!  www.alliedhightech.com
310.635.2466 Worldwide / 800.675.1118 U.S. & Canada
•	
Cerritos, California
•	
Norwalk, California
•	
Edmond, Oklahoma