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POLISHX/MoviPol electrolytic preparation equipment
PRODUCT INFORMATION

MoviPol electrolytic preparation equipment

A portable electrolytic polishing and etching machine for fast and efficient non-destructive metallographic preparation in the field. MoviPol prepares surfaces for analysis in less than one minute and gives you 1.5 hours of uninterrupted battery-powered operation.

Technical specifications

Manufacturer / publisherStruers
LanguageEnglish
CategoryChemical & special polishing
Updated2026-10-17
Struers published content
Source: https://www.struers.com/en/products/electrolytic-preparation/electrolytic-equipment/movipol · Original publication: 2026-10-16. Manufacturer claims and terminology are reproduced as source material.Explore Equipment & product families ↗

MoviPol electrolytic preparation equipment | Struers.com

A portable electrolytic polishing and etching machine for fast and efficient non-destructive metallographic preparation in the field. MoviPol prepares surfaces for analysis in less than one minute and gives you 1.5 hours of uninterrupted battery-powered operation.

MoviPol

Fast and efficient, non-destructive metallographic preparation in the field.

MoviPol-5 facts

Automatic polishing and etching

Method Database

Electrolyte cartridge system

Peristaltic pump for work in any position

Safety features

MoviPol-5 is a portable and robust electrolytic polishing and etching machine for fast and efficient, non-destructive metallographic preparation anywhere. It comes with a battery pack that ensures up to 1.5 hours of uninterrupted operation.

MoviPol-5 can be used directly on critical surfaces and is widely used for metal safety inspection, especially for critical parts of larger units, e.g. welds on pipelines and other joints on large structures. The method effectively reveals changes in the microstructure of the metal and allows preventing possible damage because of cracks and leaks.

How does MoviPol support your Electrolytic Preparation

Ultrafast results

In less than one minute, a surface is obtained which is ready for analysis, either on-site or by means of a replica for laboratory examination.

Non-destructive

Electrolytic polishing makes only an insignificant mark on the material being prepared for inspection.

Complete Freedom

MoviPol-5 is equipped with a rechargeable battery pack ensuring up to 1.5 hours of uninterrupted battery operation, making it ideal for field work.

Ultrafast results

Non-destructive

Complete Freedom

Activating the polishing pistol starts an electrolytic reaction. After completion of the polishing step, MoviPol-5 automatically proceeds to the etching process.

Automatic polishing and etching

Frequently, electropolishing is carried out in poorly lit environments. The built-in LED light ensures optimum visual control of the polishing/etching process.

Built-in process light

MoviPol comes with a method database for common materials. The operator can use the pre-defined methods or update them to their own requirements. The database ensures uniform results and repeatability. Totally, up to 20 methods can be stored in the database.

Method Database

A new feature of MoviPol-5 is the introduction of exchangeable electrolyte cartridges. Rather than refilling the container, the entire cartridge is replaced in a quick and clean process. The refilling process can be done in a controlled laboratory environment, thus reducing the time wasted when operating in the field.

Electrolyte cartridge system

Movipol-5’s peristaltic pump enables the polishing pistol to function perfectly on any surface that requires it to operate horizontally or inverted.

Peristaltic pump for work in any position

For extended hours in the field, both battery pack and electrolyte cartridge can be replaced in seconds.

Fast battery and electrolyte replacement

A non-return valve ensures that the electrolyte only flows during operation. A tilt-sensor warns the operator if the Movipol-5 is tilted more than 45 degrees, thus removing the risk of spilling electrolyte. MoviPol-5 is made in compliance with the international safety standard EN60204.

Safety features

Facts

Model types

Struers’ equipment is in conformity with the provisions of the applicable international directives and their appurtenant standards. Struers’ products are subject to constant product development. Therefore, we reserve the right to introduce changes to our products without notice.

MoviPol-5

MoviPol-5
Portable electrolytic polishing and etching apparatus. Battery or mains operation, 30V or 100-240V / 50-60 Hz. Complete with electrolyte cartridge, external magnetic anode, shoulder strap, rechargeable battery pack, and battery charger. Including 10 pcs polishing chambers.

Technical Data

MoviPol Technical Data Sheet

Struers Technical Data Sheets are designed to help you make the best choice of equipment for your particular purpose. You can find important information such as capacity and performance specifications, dimensions, weight, electrical data, noise levels, ambient conditions, and safety. In many cases you can also obtain an overview of accessories offering higher capacity and performance.

MoviPol Technical Data Sheet

MoviPol-5 is a portable and robust electrolytic polishing and etching machine for fast and efficient, non-destructive metallographic preparation anywhere. It comes with a battery pack that ensures up to 1.5 hours of uninterrupted operation.

MoviPol-5 can be used directly on critical surfaces and is widely used for metal safety inspection, especially for critical parts of larger units, e.g. welds on pipelines and other joints on large structures. The method effectively reveals changes in the microstructure of the metal and allows preventing possible damage because of cracks and leaks.

Read more

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Field preparation

The system is intended for direct preparation of critical surfaces on large structures, including welded joints and pipeline components. Electrolytic preparation removes only a small amount of material and can support on-site examination or a replica for later laboratory analysis.

Automatic sequence and repeatability

Activating the polishing pistol starts the electrolytic reaction; after polishing, the system proceeds automatically to etching. Up to 20 methods can be stored, including predefined settings that may be adjusted for a specific material or inspection routine.

Portable fluid and power system

  • A rechargeable battery provides up to 1.5 hours of uninterrupted operation.
  • The electrolyte cartridge can be exchanged rather than refilled in the field.
  • A peristaltic pump allows the polishing pistol to work on horizontal or inverted surfaces.
  • Battery packs and electrolyte cartridges are replaceable for extended field work.

Operational safeguards

A non-return valve restricts electrolyte flow to active operation. A tilt sensor warns when the unit is inclined by more than 45 degrees. A built-in LED illuminates the working area for visual control.

Files & downloads

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